BUSHING 5H6844 - Caterpillar

Illustration 1 g02626857
Connections of the winch main pressure solenoid
This diagnostic code is associated with the winch main pressure solenoid. This solenoid as also known as the winch system flow solenoid. The FMI 06 means that the ECM has determined that there is a short to ground.The possible causes of this diagnostic code are listed:
The energize circuit of the solenoid is shorted to ground.
The solenoid has failed.
The ECM has failed. An ECM failure is unlikely.Note: The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear these diagnostic codes when the original diagnostic code has been corrected. Ensure that the diagnostic code of CID 3747 - FMI 06 is active before performing this procedure.Note: Use a digital multimeter for the measurements in this procedure.Test Step 1. Check the solenoid
Turn the disconnect switch and the key start switch to the ON position. Do not start the engine.
Observe the status of the diagnostic code.
Disconnect the winch solenoid bulkhead with the active diagnostic code from the machine harness. Expected Result:The FMI 06 changes to FMI 05 after the winch solenoid bulkhead is disconnected.Results:
YES - The FMI 06 changes to FMI 05 after the winch solenoid bulkhead is disconnected. The circuit is correct.Repair: Troubleshoot the component inside the winch. Refer to SENR8463.STOP
NO - The FMI 06 remains active. Proceed to Test Step 2.Test Step 2. Check the energize circuit of the solenoid for a short to ground
Turn the key start switch and the disconnect switch to the OFF position.
The winch solenoid bulkhead remains disconnected from the machine harness.
Disconnect the machine harness connectors from the ECM.
At the machine harness connector, measure the resistance from the signal contact J2-5 wire (K854-OR(Orange)) to all contacts that are used in the machine harness connectors for the ECM. Expected Result:Each resistance measurement is greater than 5000 ohms.Results:
YES - Each resistance measurement is greater than 5000 ohms. The machine harness is correct. Proceed to Test Step 3.
NO - Each resistance measurement is not greater than 5000 ohms. There is a short in the machine harness. The short is between J2-5 wire (K854-OR(Orange)) and the circuit with the low resistance measurement.Repair: Repair the machine harness or replace the machine harness.STOPTest Step 3. Check the status of the diagnostic code
Inspect the harness connectors. Clean the contacts of the harness connectors and check the wires for damage to the insulation. Damage is caused by excessive heat, corrosion, or chafing.
Perform a 45 N (10 lb) pull test on each of the wires that are associated with the circuit.
Reconnect all harness connectors in order to make sure that the connectors are fully seated. Also, make sure that the clips for each connector are fastened.
Turn the disconnect switch and the key start switch to the ON position.
Operate the machine.
Determine if the CID 3747 - FMI 06 diagnostic code is active. Expected Result:The CID 3747 - FMI 06 diagnostic code is not active.Results:
YES - The CID 3747 - FMI 06 diagnostic code is not active. The problem does not exist at