5M5002 BUSHING ASSEM. Caterpillar parts
D6C
Rating:
Alternative (cross code) number:
CA5M5002
5M-5002
5M5002
CA5M5002
5M-5002
5M5002
Weight: 0.48 pounds 0 kg.
TRACK-TYPE TRACTOR,
Compatible equipment models: 5M5002:
Number on catalog scheme:
None
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Information:
Gas EngineG3516B (S/N: N6E1-UP; JEF1-UP)Industrial EngineG3520B (S/N: GLF1100-UP)Petroleum EngineG3520B PETROLEUM (S/N: TPC1001-UP)Introduction
This Special Instruction covers the installation of the new air inlet and fuel system components on certain G3500 engines. Ensure that the Special Instruction is read completely and understood before ordering any parts or performing any tasks.Required Parts
Table 1
Item Qty New Part Number Part Description
1 2 238-6646 O-Ring Seals
2 2 423-0851 Elbow
3 2 423-0853 Adapter
4 2 149-5462 O-Ring Seals
5 2 1W-3342 Clamps
6 2 228-7102 O-Ring Seals
7 2 241-6158 Plugs
8 2 8C-5098 Tube Joint
9 1 452-2248(1) Gasket
10 1 461-8046 Tube As
11 4 4K-0367 Full Nut
12 8 5P-8247 Hard Washers
13 2 8T-6762 Pipe Plugs
14 4 9X-8882 Bolts
15 4 5P-4869 Hose Clamps
16 4 6I-0131 Strips
17 2 8N-8741 Hoses
18 2 461-8044 Tube As
19 4 463-1612 Straps
20 8 3K-6060 Locknuts
21 16 9X-6458 Hard Washers
22 8 0S-1591 Bolts
(1) If the engine contains a 453-6077 Gas Control Valve, a 468-2639 Fuel Valve Gp, or a 472-8429 Fuel Valve Gp, then use a 452-2248 Gasket (Square). If the engine does not contain a 453-6077 Gas Control Valve, a 468-2639 Fuel Valve Gp, or a 472-8429 Fuel Valve Gp, then use a 5R-9779 Gasket (Round).Assembly and Installation
Illustration 1 g06007204
Attach fuel tube (10) to the fuel valve with one gasket (9), four bolts (14), eight washers (12), and four nuts (11).Torque nuts ... 215 40 N m (159 30 lb ft)
Install two plugs (13) into fuel tube (10).Torque plugs ... 105 20 N m (77 15 lb ft)
Illustration 2 g06007425
Install one O-ring (1) onto each elbow (2).
Lubricate each O-ring (1) lightly with 207-1601 Rubber Lubricant (P-80) or 369-9451 Grease (Petro Gel Amber).
Install one elbow (2) onto each turbocharger. Orient the elbows at a 50 degree angle.
Illustration 3 g06007447
Attach elbows (2) loosely to each turbocharger with the original clamps.After all parts have been installed, torque clamps ... 30 5 N m (22 4 lb ft)
Install one O-ring (4) onto each adapter (3).
Attach one adapter (3) loosely to each elbow (2) with one clamp (5).After all parts have been installed, torque clamps ... 25 6 N m (18 4 lb ft)
This Special Instruction covers the installation of the new air inlet and fuel system components on certain G3500 engines. Ensure that the Special Instruction is read completely and understood before ordering any parts or performing any tasks.Required Parts
Table 1
Item Qty New Part Number Part Description
1 2 238-6646 O-Ring Seals
2 2 423-0851 Elbow
3 2 423-0853 Adapter
4 2 149-5462 O-Ring Seals
5 2 1W-3342 Clamps
6 2 228-7102 O-Ring Seals
7 2 241-6158 Plugs
8 2 8C-5098 Tube Joint
9 1 452-2248(1) Gasket
10 1 461-8046 Tube As
11 4 4K-0367 Full Nut
12 8 5P-8247 Hard Washers
13 2 8T-6762 Pipe Plugs
14 4 9X-8882 Bolts
15 4 5P-4869 Hose Clamps
16 4 6I-0131 Strips
17 2 8N-8741 Hoses
18 2 461-8044 Tube As
19 4 463-1612 Straps
20 8 3K-6060 Locknuts
21 16 9X-6458 Hard Washers
22 8 0S-1591 Bolts
(1) If the engine contains a 453-6077 Gas Control Valve, a 468-2639 Fuel Valve Gp, or a 472-8429 Fuel Valve Gp, then use a 452-2248 Gasket (Square). If the engine does not contain a 453-6077 Gas Control Valve, a 468-2639 Fuel Valve Gp, or a 472-8429 Fuel Valve Gp, then use a 5R-9779 Gasket (Round).Assembly and Installation
Illustration 1 g06007204
Attach fuel tube (10) to the fuel valve with one gasket (9), four bolts (14), eight washers (12), and four nuts (11).Torque nuts ... 215 40 N m (159 30 lb ft)
Install two plugs (13) into fuel tube (10).Torque plugs ... 105 20 N m (77 15 lb ft)
Illustration 2 g06007425
Install one O-ring (1) onto each elbow (2).
Lubricate each O-ring (1) lightly with 207-1601 Rubber Lubricant (P-80) or 369-9451 Grease (Petro Gel Amber).
Install one elbow (2) onto each turbocharger. Orient the elbows at a 50 degree angle.
Illustration 3 g06007447
Attach elbows (2) loosely to each turbocharger with the original clamps.After all parts have been installed, torque clamps ... 30 5 N m (22 4 lb ft)
Install one O-ring (4) onto each adapter (3).
Attach one adapter (3) loosely to each elbow (2) with one clamp (5).After all parts have been installed, torque clamps ... 25 6 N m (18 4 lb ft)
Caterpillar parts catalog:
Parts bushing Caterpillar catalog:
225, 227, 231D, 235, D6C, D6D
225, 235, 955K, 955L, D6C, D6D, D6E, D6E SR, D6G SR
955K, 955L, 963, D6C, D6D, D6E, D6E SR, D6G SR, OEMS
14E, 16, 173B, 183B, 561D, 571G, 572G, 578, 583K, 589, 594, 594H, 768B, 769, 977H, 977K, 983, AP-1050, AP-1055D, AP-650B, AP-655D, BG-225C, BG-245C, BG655D, D10, D11N, D4D, D4E, D4E SR, D5, D5B, D6C, ...
12E, 16, 561C, D5, D5B, D5E, D6C, D6D, D6E SR, D7F, D7G
561B, 561C, 955C, 977D, D4D, D4E, D4E SR, D5, D5B, D5E, D6C, D6D, D6E SR, D7F, D7G, D8H, D8K
D6C, D6D, D6E, D6E SR, D6F SR, D6G, D6G SR, D6G2 LGP, D6G2 XL
12E, 140B, 14E, 561B, 977D, D3G, D4D, D4G, D5G, D6C, D6D, D6E SR, D7G, D8H, D8K, D9E
120B, 140B, 14E, 16, 621, 621B, 621R, 623, 627B, 631C, 633C, 637D, 641, 641B, 651, 657, 657B, 666, 769, 814, 815, 816, 824, 824B, 825B, 826B, 834, 950, 966C, 977K, 980, 980B, 988, 992, D5, D6C
D6C
12F, 14E, 518, 528, 561C, 627, 637, 815, 920, 930, 941, 950, 951B, 955K, 955L, 966C, 977K, 980B, D4D, D5, D6C, D7F
322C, 322C FM, 325C, 325C FM, 330C, 330C FM, 330C L, 330C MH, 330D, 330D FM, 330D L, 330D LN, 330D MH, 336D, 336D L, 336D LN, 336D2, 336D2 L, 340D L, 340D2 L, 528, 657G, 824C, 826C, 834B, 834G, 834H, ...
5H6740
BUSHING
594, D9E, D9G
594, D9E, D9G
1J5513
BUSHING
Caterpillar
Caterpillar
1M1722
BUSHING
955H, D4D
955H, D4D
6K2175
BUSHING
D4D
D4D
3F7027
BUSHING
127, 25
127, 25
3F5827
BUSHING
127, 25
127, 25
2S0254
BUSHING (MASTER)
365B, 365B L, 375, 375 L, 5080, 594, D9E, D9G
365B, 365B L, 375, 375 L, 5080, 594, D9E, D9G
120G, 12G, 130G, 140G, 14G, 153, 160G, 163, 16G, 5S, 6A, D9E
955C, 955H, 955K
D6C, D6D, D6E