CABLE-SHUTOF 0773518 - Caterpillar

35. Assemble four spider gears (22) onto spider (24). Install four thrust washers (23) onto spider (24). Insure that the tabs on each thrust washer (23) is pointed upward. This will allow it to lock into the upper differential carrier half. 36. Install spider assembly (24) into the lower differential case half (17). 37. Install second set of preassembled and measured limited slip discs and plates (25) into upper differential case half (26). 38. Install upper differential case half (26) onto lower differential case half (17). Insure that all four tabs of thrust washers (23) fit into the slots in the upper differential case half. 39. Holding both halves together, turn the entire differential carrier case over and install three or four bolts (27) to secure both units together. 40. Turn the entire unit over again. Install tooling (J) as shown to check for end play within both sides of the limited slip portion of the differential.41. End play should be, between 0.10 to 0.15 mm (.004 to .006 in). If the end play is greater than this, replace plates (18). 42. Turn differential over and remove bolts (27). Make any necessary adjustments to the limited slip. Lubricate all internal components.43. Reinstall upper differential case half to lower differential case half. Insure that thrust washer tabs fit into the upper differential case half slots. 44. Place both differential case halves together in a press and apply pressure. Apply some 9S3263 Threadlocker to the threads of bolts (27) and bolts (28) and tighten.45. Tighten eight bolts (27) to a torque of 300 N m (222 lb ft). Tighten four bolts (28) to a torque of 120 N m (88 lb ft). 46. Using a press and the proper plate, press both differential carrierbearings (29) onto the carrier. Press on until the bearing reaches the shoulder. See the section of this publication titled Assemble Brakes. It is necessary that the studs which hold the brake piston be assembled prior to proceeding with the differential assembly. Also a seal must be installed and the left brake housing secured to the differential. 47. Install O-ring seal (30) and install left brake housing (31) to the differential housing. Check alignment marks on both brake housing (31) and differential housing to insure proper alignment. Use several bolts and washers to secure the brake housing to the differential housing. 48. Insert shims (32) equaling a value of 1.75 mm (.07 in) in the bearing bore of left brake housing. Install bearing outer race (33). Drive into position until shims contact shoulder. 49. Install differential carrier (34) back into differential housing. 50. Insert the bevel gear side bearing outer race (35) into tooling (E). 51. Remove spring pin on the right side of the differential housing. Bolt tooling (B) to the differential housing. Turn the adjusting hub in the center of tooling (B) until no backlash and no pressure are present. Rotate the pinion numerous times to insure that these conditions exist prior to