CABLE AS 2595126 - Caterpillar

Removal Procedure
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Open the hood. Refer to Operation and Maintenance Manual, "Hood (Engine Compartment) - Raise/Lower".
Recover the air conditioner refrigerant from the air conditioner system. The correct charge is 2.2 kg (4.85 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
Illustration 1 g00845520
Disconnect hose assemblies (3) and (5). Slide hose assembly (3) out of the bottom of refrigerant condenser (1) .
Remove bolts (4) from each side of the refrigerant condenser.
Release latch assembly (2) from each side of the refrigerant condenser. Remove the refrigerant condenser. The weight of the refrigerant condenser is approximately 14 kg (30 lb).Installation Procedure
Note: Check the O-ring seals for wear or for damage. Replace the O-ring seals, if necessary.
Illustration 2 g00845537
Illustration 3 g00845520
Place refrigerant condenser (1) in position and install bolts (4) on each side of the refrigerant condenser. The weight of the refrigerant condenser is approximately 14 kg (30 lb).Note: Move hose assembly (3) into position before installing the refrigerant condenser.
Connect hose assemblies (3) and (5) .
Fasten latch assembly (2) on each side of the refrigerant condenser.
Charge the air conditioner system. The correct charge is 2.2 kg (4.85 lb). Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the tools.
Close the hood. Refer to Operation and Maintenance Manual, "Hood (Engine Compartment) - Raise/Lower".