CAGE 1S9082 - Caterpillar

Removal Procedure
Illustration 1 g00980930
Disconnect wiring harness (2) .
Remove the two bolts and remove sensor assembly (1) .
Illustration 2 g00980932
Remove spring (3) .
Loosen setscrew (4). Remove roll pin (5) and arm assembly (6) .
Illustration 3 g00980934
Remove two bolts (8) and remove sensor (11) and block (8) as a unit from cover (10) .
Remove two screws (7) and remove sensor (11) from block (8) .Installation Procedure
Table 1
Required Tools    
Tools     Part Number     Part Description     Qty    
A     9S-3263     Thread Lock Compound     1    
B     146-4080     Digital Multimeter     1    
Illustration 4 g00981010
Install arm assembly (6) on block (8). Install setscrew (4) and roll pin (5) .
Use the following procedure in order to configure the block assembly:
Apply Tool (A) on the threads of setscrew (L).
Position the setscrew so the setscrew is flush with the inside of the setscrew opening.
Apply Tool (A) to the setscrew (H) .
Position the setscrew so the setscrew is flush with the inside of the setscrew opening.
Turn the high setscrew clockwise 6.25 turns.
Use the following procedure in order to install the sensor to the block:
Connect a nine volt power supply harness to the sensor and to Tool (B) .
Configure Tool (B) to the duty cycle.
Measure the sensor's minimum duty cycle. Record the position of the sensor's minimum duty cycle. Measure the sensor's maximum duty cycle. Record the sensor's maximum duty cycle.
Install the sensor to the block assembly and install the two screws.
Test the sensor in order to ensure that the block is protecting the position sensor by measuring the minimum duty cycle and the maximum duty cycle.
The minimum position of the sensor's duty cycle should be approximately 9% to 11%.
The maximum position of the sensor's duty cycle should be approximately 92.5% to 95%. The measured maximum value from Step 3.e is less than the measured maximum value in Step 3.c. The duty cycle should fluctuate from 10% to 92.5% in which provides 61.2 degrees of block travel.
Illustration 5 g00981010
Install two screws (7) .
Remove roll pin (5), setscrew (4), and arm assembly (6) .
Illustration 6 g00981043
Install sensor (11) and block (8) as a unit in cover (10). Install two bolts (9) .
Illustration 7 g00980932
Install arm assembly (6) and roll pin (5). Apply Tool (A) to setscrew (4) and install the setscrew.
Install spring (3) .
Illustration 8 g00980930
Install sensor assembly (1) and the two bolts.
Connect wiring harness (2) .