CAMSHAFT GP 3167955 - Caterpillar

31. Remove ten locking bolts (44) and the washers from bearing cage (45). Use two of the ten locking bolts (44) as forcing screws to loosen bearing cage (45) from transfer case assembly (1). Install two bolts (44) to bearing cage (45), and tighten them evenly until bearing cage (45) is loose. Remove bearing cage (45) from transfer case assembly (1).32. Remove O-ring seal (46) from bearing cage (45). Remove O-ring seal (47) from transfer case assembly (1). 33. Remove lip seal (48) from bearing cage (45). 34. Using Tooling (F), remove bearing outer race (49) from bearing cage (45). 35. Remove four bolts (50), the washers, and plate assembly (51) from the screen housing. 36. Remove seal (52), screen tube assembly (53), and suction screen (54) from screen housing (55).Assemble Transfer Gears (Output)
1. Inspect all O-ring seals for wear or damage and replace if necessary.2. Make sure the magnets on the screen tube assembly and the suction screen are clean of dirt and foreign material prior to installation. 3. Install suction screen (2), screen tube assembly (1), and O-ring (3) to screen housing (4) as shown. 4. Install plate assembly (5), four bolts (6), and the washers to screen housing (4). 5. Lower the temperature of bearing outer race (7) to a temperature of -75 °C (-103 °F). Install bearing outer race (7) to bearing cage (8). 6. Install O-ring seal (9) to bearing cage (8). Install the lip seal with the open end facing toward the inside of the bearing cage.7. Using Tool (A) install lip seal (10) to bearing cage (8). Install lip seal (10) until it makes contact with the counterbore in bearing cage (8).8. Apply 1P-0808 Grease to lip seal (10) and O-ring seal (9). 9. Install bearing cage (8) to transfer case assembly (11). Install the ten locking bolts and the washers to transfer case assembly (11). Tighten the ten locking bolts to a torque of 55 10 N m (41 7 lb ft). 10. Install O-ring seal (12) to transfer case assembly (11). Before assembly of the components, be sure the tapered cups and tapered cones are seated properly by using a 0.038 mm or (0.0015 in) shim stock or a standard feeler gauge.11. Lower the temperature of tapered cups (13) and (14) to a temperature of -75 °C (-103 °F). Install tapered cups (13) and (14) to transfer case assembly (11). 12. Heat two tapered cones (15) to a maximum temperature of 135 °C (275 °F). Install two tapered cones (15) to transfer gear (16). 13. Using a lifting sling and a hoist, install transfer gear (16) to transfer case assembly (11). The weight of the transfer gear (16) is 29 kg (65 lb). 14. Heat two tapered cones (17) to a maximum temperature of 135 °C (275 °F). Install two tapered cones (17) to transfer gear (18) as shown. 15. Using a lifting sling and a hoist, install transfer gear (18) to transfer case assembly (11)