CAP-RADIATOR 1255274 - Caterpillar

Removal Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Handle the heat shields carefully. Do not tear the stainless steel foil inside the heat shields. Torn foil will let the insulation absorb flammable liquids and a fire can result from engine heat.
Note: In order to remove the blankets, cut the stainless steel wire that secures the blankets.
Illustration 1 g01304215
Remove front end cap (1) from the blanket for front manifold (2).
Illustration 2 g01304216
Remove assembly for rear blanket (3) from the blanket for front manifold (2).
Illustration 3 g01304217
Remove the bolts that secure the blanket for front manifold (2) to the front exhaust manifold section. Remove the blanket for front manifold (2) from the front exhaust manifold section.
Illustration 4 g01304218
Remove assembly for rear blanket (3) from intermediate end cap (4).
Illustration 5 g01304219
Remove assembly for rear blanket (3) from assembly for the blanket for turbocharger (5).
Illustration 6 g01304220
Remove assembly for the blanket for turbocharger (5) from the turbine housing.
Illustration 7 g01304222
Disassemble the blanket for the cap for turbocharger (6) and the blanket for the inlet housing for turbocharger (7).
Illustration 8 g01304223
Remove assembly for rear blanket (3) from rear manifold section (8).
Illustration 9 g01304224
Disassemble rear blanket (9) and the blanket for rear exhaust bellow (10).
Do not use flammable liquid in order to clean the stainless steel foil inside of the heat shield. Use only water and detergent. Flammable liquid can saturate the insulation material and cause a fire when the engine temperature rises.
Installation Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Handle the heat shields carefully. Do not tear the stainless steel foil inside the heat shields. Torn foil will let the insulation absorb flammable liquids and a fire can result from engine heat.
Illustration 10 g01304224
Assemble rear blanket (9) and the blanket for rear exhaust bellow (10) with stainless steel wire.
Illustration 11 g01304223
Position assembly for rear blanket (3) over rear manifold section (8).
Illustration 12 g01304222
Assemble the blanket for the cap for turbocharger (6) and the blanket for the inlet housing for turbocharger (7) with stainless steel wire.
Illustration 13 g01304220
Position assembly for the blanket for turbocharger (5) over the turbine housing.
Illustration 14 g01304219
Install assembly for rear blanket (3) to assembly for the blanket for turbocharger (5) with stainless steel wire.
Illustration 15 g01304218
Install assembly for rear blanket (3) to intermediate end cap (4) with stainless steel wire.
Illustration 16 g01304217
Position the blanket for front manifold (2) over the front exhaust manifold section. Install the bolts.
Illustration 17 g01304216
Install assembly for rear blanket (3) to the blanket for front manifold (2) with stainless steel wire.
Illustration 18 g01304215
Install front end cap (1) to the blanket for front manifold (2) with stainless steel wire.