1630422 CAP AS Caterpillar parts
65E, 75E, 85E, 95E
Rating:
Alternative (cross code) number:
CA1630422
163-0422
1630422
CA1630422
163-0422
1630422
Weight: 0.70 pounds 0 kg.
Information:
HANDLE HEIGHT
29.7
mm
HANDLE LENGTH
44.45
mm
HEAD DIAMETER
79.4
mm
HEIGHT
68.1
mm
PLUG DIAMETER
60.5
mm
CHALLENGER,
Number on catalog scheme:
2
For full view, you need register
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 370-8376 Capping Kit 1
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Turn the battery disconnect switch to the OFF position.
Turn the fuel supply to the OFF position.
Illustration 1 g03411000
The water separator and fuel filter can be installed in any location on a machine. Ref to the Original Equipment Manufacture (OEM) for the correct location.
Make temporary identification marks on tube assemblies in order to show the correct position of the tube assemblies.
Place a suitable container below the fuel filter base in order to catch any fuel that might be spilled.
Disconnect tube assembly (3) and tube assembly (4) from the assembly of primary fuel filter (5).
Use Tooling (A) in order to plug the tube assemblies. Use Tooling (A) in order to cap the connection on the primary fuel filter.
Disconnect the OEM harness assembly from the connection on harness assembly (7) for water in fuel sensor (6).
Disconnect the OEM harness assembly from the connection on harness assembly (1).
Remove bolts (2) and remove the assembly of primary fuel filter (5) from the mounting. Support the primary fuel filter as the bolts are removed.
Illustration 2 g03411001
If necessary, follow Step 11.a through Step 11.d in order to disassembly the assembly of primary fuel filter (5).
Remove connection (9) and remove O-ring seal (8).
Remove connection (11) and remove O-ring seal (10).
Remove water in fuel sensor (6) and remove O-ring seal (13) (not shown).
Remove the filter element from fuel filter canister (12). Refer to Operation and Maintenance Manual, "Fuel System Primary Filter (Water Separator) Element - Replace" for the correct procedure. Installation Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting , "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Ensure that the fuel filter base is clean and free from damage. If necessary, replace the complete fuel filter base and filter assembly.
Illustration 3 g03411001
If necessary, follow Step 2.a through Step 2.d in order to assembly primary fuel filter (5).
Install a new O-ring seal (8) to connection (9). Install connection (9) to primary fuel filter (5). Tighten the connection
Table 1
Required Tools
Tool Part Number Part Description Qty
A 370-8376 Capping Kit 1
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting, "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Turn the battery disconnect switch to the OFF position.
Turn the fuel supply to the OFF position.
Illustration 1 g03411000
The water separator and fuel filter can be installed in any location on a machine. Ref to the Original Equipment Manufacture (OEM) for the correct location.
Make temporary identification marks on tube assemblies in order to show the correct position of the tube assemblies.
Place a suitable container below the fuel filter base in order to catch any fuel that might be spilled.
Disconnect tube assembly (3) and tube assembly (4) from the assembly of primary fuel filter (5).
Use Tooling (A) in order to plug the tube assemblies. Use Tooling (A) in order to cap the connection on the primary fuel filter.
Disconnect the OEM harness assembly from the connection on harness assembly (7) for water in fuel sensor (6).
Disconnect the OEM harness assembly from the connection on harness assembly (1).
Remove bolts (2) and remove the assembly of primary fuel filter (5) from the mounting. Support the primary fuel filter as the bolts are removed.
Illustration 2 g03411001
If necessary, follow Step 11.a through Step 11.d in order to disassembly the assembly of primary fuel filter (5).
Remove connection (9) and remove O-ring seal (8).
Remove connection (11) and remove O-ring seal (10).
Remove water in fuel sensor (6) and remove O-ring seal (13) (not shown).
Remove the filter element from fuel filter canister (12). Refer to Operation and Maintenance Manual, "Fuel System Primary Filter (Water Separator) Element - Replace" for the correct procedure. Installation Procedure
Ensure that all adjustments and repairs that are carried out to the fuel system are performed by authorized personnel that have the correct training.Before beginning ANY work on the fuel system, refer to Operation and Maintenance Manual, "General Hazard Information and High Pressure Fuel Lines" for safety information. Refer to System Operation, Testing and Adjusting , "Cleanliness of Fuel System Components" for detailed information on the standards of cleanliness that must be observed during ALL work on the fuel system.
Ensure that the fuel filter base is clean and free from damage. If necessary, replace the complete fuel filter base and filter assembly.
Illustration 3 g03411001
If necessary, follow Step 2.a through Step 2.d in order to assembly primary fuel filter (5).
Install a new O-ring seal (8) to connection (9). Install connection (9) to primary fuel filter (5). Tighten the connection
Caterpillar parts catalog:
Parts cap Caterpillar catalog:
1090, 1190, 1190T, 120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 1290T, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 1390, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, ...
10-20B, 1090, 1190, 1190T, 1290T, 1390, 16M, 2290, 236B, 236D, 2384C, 2390, 2391, 242B3, 242D, 246C, 246D, 2484C, 2491, 24H, 24M, 252B, 256C, 257B3, 257D, 259B3, 259D, 262C, 262C2, 262D, 272C, 272D, 2...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140B, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M...
1090, 1190, 1190T, 1290T, 1390, 140M, 2290, 2384C, 2390, 2391, 2484C, 2491, 24H, 2590, 2864C, 304.5, 307, 307E, 308E, 308E CR, 308E SR, 311, 311B, 311C, 311D LRR, 311F LRR, 312, 312B, 312B L, 312D, 31...
215B, 215D, 216, 216B, 216B3, 219D, 225, 225D, 226B, 226B3, 228, 229, 229D, 231D, 232B, 235B, 235C, 235D, 236, 236B, 236B3, 236D, 242B, 242B3, 242D, 245B, 246C, 246D, 247, 247B, 247B3, 248, 252B, 252B...
1090, 1190, 1190T, 120G, 120H, 120H ES, 120H NA, 120M, 1290T, 12G, 12H ES, 12H NA, 12M, 130G, 135H, 135H NA, 1390, 140G, 140H ES, 140H NA, 143H, 14H, 14H NA, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 16...
1090, 1190, 1190T, 120G, 120H, 120H ES, 120H NA, 120M, 1290T, 12G, 12H ES, 12H NA, 12M, 130G, 135H, 135H NA, 140G, 140H ES, 140H NA, 143H, 14H, 14H NA, 14M, 160H ES, 160H NA, 163H NA, 16H, 16H NA, 16M...
140H, 143H, 14H, 14M, 160H, 163H, 16H, 16M, 24H, 24M, 3176, 3176B, 3176C, 3196, 3406E, 3408E, 3412E, 3456, 345B, 345B II, 345B II MH, 345B L, 345C, 345C L, 345C MH, 345D, 345D L, 345D L VG, 349D, 349D...
120H, 120H ES, 120H NA, 12G, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H ES, 140H NA, 143H, 14G, 14H NA, 16, 160G, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 225, 227, 229, 24H, 578, 589, 611, 615, 6...
14H NA, 16H NA, 24H, 5110B, 5130, 5230, 572R, 583R, 613G, 621G, 621H, 621K, 623G, 623H, 623K, 623K LRC, 627H, 627K, 627K LRC, 631G, 657G, 65C, 65E, 69D, 75C, 75D, 75E, 769D, 770, 771D, 772, 773D, 773E...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M ...
120K, 120K 2, 12M, 140M, 140M 2, 160M, 160M 2, 16M, 3126B, 3126E, 3176, 3176B, 3176C, 3196, 3406E, 3456, 65, 65E, 75E, 814, 814F II, 815, 815F II, 816, 816F II, 85E, 920, 930, 930R, 950, 95E, 966C, 98...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M ...
1460842
CAP
35, 45, 55
35, 45, 55
1343664
CAP
35, 45, 55, 574, AP-1055B, AP-655C, BG-2455C, BG-2455D
35, 45, 55, 574, AP-1055B, AP-655C, BG-2455C, BG-2455D
1959878
CAP-DUST
416C, 416D, 420D, 420E, 424D, 426C, 428C, 430D, 430E, 432D, 432E, 432F, 434E, 436C, 438C, 438D, 442D, 442E, 444E, 924G, 924GZ, BH150, IT14G
416C, 416D, 420D, 420E, 424D, 426C, 428C, 430D, 430E, 432D, 432E, 432F, 434E, 436C, 438C, 438D, 442D, 442E, 444E, 924G, 924GZ, BH150, IT14G
1959877
CAP-DUST
416C, 416D, 420D, 426C, 428C, 430D, 432D, 432E, 432F, 436C, 438C, 438D, 442D, 442E, 924G, 924GZ
416C, 416D, 420D, 426C, 428C, 430D, 432D, 432E, 432F, 436C, 438C, 438D, 442D, 442E, 924G, 924GZ
725, 730, 75, 75D, 85D, C-10, C-12, C11, C13, D7E, D7E LGP, D8R II, R1700G, RM-300
1090, 1190, 1190T, 120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 1290T, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 1390, 140G, 140H, 140H ES, 140H NA, 140K, 140...
1485284
CAP
65E, 75E, 85E, 95E
65E, 75E, 85E, 95E
1853210
CAP-PROTECTIVE
65E, 75E, 85E, 95E
65E, 75E, 85E, 95E
120K, 120K 2, 12M, 140M, 140M 2, 160M, 160M 2, 16M, 3126B, 3126E, 3176, 3176B, 3176C, 3196, 3406E, 3456, 65, 65E, 75E, 814, 814F II, 815, 815F II, 816, 816F II, 85E, 920, 930, 930R, 950, 95E, 966C, 98...
3176C, 3196, 345B, 345B II, 345B II MH, 345B L, 345C, 345C L, 345C MH, 345D, 345D L, 345D L VG, 349D, 349D L, 365B, 365B II, 365B L, 65E, 75E, 85E, 95E, C-10, C-12, C11, C12, C13, CPT372, CX31-C13I, S...
1390, 65E, 75E, 85E, 95E, TK371, TK381