CAP 2004940 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9200 Lever Puller Hoist 1
189-0412 Shackle 1
B 5P-3931 Anti-Seize Compound -
C -(1) Nickel based anti-seize compound -
(1) Refer to Technical Information Bulletin, TIBU 5269 for Manufacturer Part Numbers.
Illustration 1 g00998149
Attach Tooling (A) and a suitable lifting device to exhaust manifold (6). The weight of exhaust manifold (6) is approximately 136 kg (300 lb).
Illustration 2 g00998147
Position exhaust manifold (6) and the seals.
Apply Tooling (B) to bolts (5) and the washers.
Install bolts (5). Tighten bolts (5) to a torque of 55 5 N m (41 4 lb ft).
Apply Tooling (B) to clamp (8).
Position clamp (8).
Apply Tooling (B) to bolt (7).
Install bolt (7). Tighten bolt (7) to a torque of 25 6 N m (18 4 lb ft).
If necessary, install the thermocouples on exhaust manifold (6). Apply Tooling (C) to the thermocouples prior to installation. If the thermocouples are straight, tighten the nuts to a torque of 25 5 N m (18 4 lb ft). If the thermocouples have a 90 degree bend, tighten the nuts to a torque of 12 3 N m (105 27 lb in).
Connect harness assemblies (4).
Illustration 3 g00998146
Install shield assembly (3).
Install shield assemblies (2) and plates (1).