CAP AS 2409493 - Caterpillar

Illustration 1 g02424836
Note: All bores must be free of paint. Use 5P-0960 Grease Cartridge in order to coat all bores for the pins, the bushings, the bucket, and the cylinder pin bores. After you assemble the bushings coat all the bores and the bushings with 5P-0960 Grease Cartridge . (1) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch): Thickness of one 133-2425 Shim ... 0.5 mm (0.02 inch) Thickness of one 7Y-2498 Shim ... 1.6 mm (0.06 inch) (2) Torque for six bolts ... 100 20 N m (74 15 lb ft) (3) Diameter of the 216-2149 Pin As ... 79.950 0.025 mm (3.1476 0.0010 inch) (4) Torque for two bolts ... 325 40 N m (240 30 lb ft) (5) Diameter of the 216-2148 Pin ... 89.740 0.015 mm (3.5331 0.0006 inch) (6) As required, use the following shims in order to adjust the minimum lateral clearance of 0.5 mm (0.02 inch) to the maximum lateral clearance of 0.8 mm (0.03 inch) on each end of the pin. Shims may be required at each cylinder face according to the particular axial cylinder alignment: Thickness of one 133-2426 Shim ... 0.5 mm (0.02 inch) Thickness of one 093-0084 Shim ... 1.0 mm (0.04 inch) Thickness of one 093-0116 Shim ... 2.0 mm (0.09 inch) (7) 4I-0453 Bushing Bore diameter of the bushing before assembly ... 80.25 0.02 mm (3.159 0.001 inch) Installation depth of the bushing ... 7.5 0.5 mm (0.30 0.02 inch) (8) Lubricate the sealing lip of two lip type seals lightly with the lubricant that is being sealed. (9) Diameter of the 111-8443 Pin As ... 79.85 0.04 mm (3.144 0.002 inch)