CARRIER-PLANET 3963890 - Caterpillar

ACTION REQUIRED
Install pressure sensor and update software.
Refer to attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-3600 hrs 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.5-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
C7 Hardware Update to install Closed Crankcase Ventilation (CCV) Sensor:
Remove plug from valve cover base. The plug is located on the left side of the base, near the end of the fuel rail.
Install 9X-0261 adapter into the base with a 6V-5049 o-ring. Tighten to a torque of 12.5 lb ft (17 Nm).
Install 305-6873 pressure sensor with a 6V-5048 o-ring into the adapter previously installed. Tighten to a torque of 7.4 lb ft (10 Nm).
Refer to Image 1.1.1
Refer to Image 1.1.2
Locate the Close Crankcase Ventilation (CCV) connector on the main engine harness. This breakout will be labeled CCV sensor and is located near the location of the new sensor.
Refer to Image 1.1.3
Install jumper harness kit 309-8611 between the new pressure sensor and the CCV breakout on the main engine harness. Secure the wiring harness away from any moving parts, pinch points, or excessively hot components using the straps included in the harness kit.
Image1.1.1
Image1.1.2
Image1.1.3
"Procedure for Updating the Personality Module Part Number"
Using Caterpillar Electronic Technician (ET) 2007B or newer, connect with Dual Data Link (J1939 and ATA). If Dual Data Link is not enabled diagnostic and service test will not function properly. 2007B is required for service test to operate correctly.
Determine the ECM Personality Module Part Number. If the ECM Personality Module Part Number currently installed on the truck is not the same as the Part Number listed on SIS WEB, the truck must be flashed with the correct ECM Personality Module Part Number. After determining the correct ECM software to be flashed, download the correct Personality Module Software from SIS Web, save the software file on your service tool computer.
Using ET, connect to the engine ECM. Copy the current engine ECM Configuration. This will save the customer configuration and injector trim codes. Before taking this replacement file, make sure the dashboard display in ET is disabled or the file may not copy injector trim files correctly.
To shut the dashboard display off, toggle the dashboard display button in the lower right hand corner of the active diagnostics or ECM summary windows in ET. The service tool dashboard should be red when disabled. Disconnect ET from the engine ECM by clicking on the disconnect button at the top of the ET screen and then reconnect.
In ET, click on the "Service" drop down menu and select "Configuration" then "Copy Configuration/ECM Replacement". Save this file to be used later in the procedure.
In the "Diagnostic" drop down menu, view the "Active Diagnostic" codes. If active codes are present, use the "Reset All" button, clear all active diagnostic codes.
Connect to the ECM with "WinFlash".Select the new Personality Module Software Part Number and begin the flashing process.After the flash process is complete