CARTRIDGE 0775222 - Caterpillar

Table 4
Machine settings for the Sunnen Honing Machine    
Item     Rough     Semi-Finished Bore     Finish    
Standard Bore    
104.935 0.025 mm (4.1313 0.0010 inch)    
104.986 0.025 mm (4.1333 0.0010 inch)    
105.025 0.025 mm (4.1348 0.0010 inch)    
Length of Cylinder    
203.2 mm (8.00 inch)    
203.2 mm (8.00 inch)    
203.2 mm (8.00 inch)    
Hone Head     CK-3000     CK-3000     CK-3000    
"Stroke Scale"    
69.9 mm (2.75 inch)    
69.9 mm (2.75 inch)    
69.9 mm (2.75 inch)    
"Cylinder Length Setting"    
203.2 mm (8.00 inch)    
203.2 mm (8.00 inch)    
203.2 mm (8.00 inch)    
"Stroke Length"     -     -     -    
"Strokes Per Minute"     46 (1)     46 (1)     46 (1)    
57 (2) 57 (2)     57 (2)    
"Rotation Speed" (rpm)     155 (1)     155 (1)     155 (1)    
170 (2) 170 (2)     170 (2)    
"Feed Rate"     6     6     6    
"Top Over Stroke"    
9.50 mm (0.375 inch)    
9.50 mm (0.375 inch)    
9.50 mm (0.375 inch)    
Stone     EHU-123     EHU-525     JHU-625    
"Load Meter"     85%     75%     40%    
"Stock Removal Rate Per Minute"    
0.13 mm (0.005 inch)    
0.064 mm (0.0025 inch)    
0.051 mm (0.0020 inch) to
0.064 mm (0.0025 inch)    
"Honing per each 0.03 mm Stock Removal, Advanced Feed"    
0.03 mm (0.001 inch)    
0.08 mm (0.003 inch)    
0.08 mm (0.003 inch)    
Surface Finish
(µ = 10-6)     -     -     0.20 µm (8.000 µ inch) to 0.50 µm (20.000 µ inch)    
( 1 ) Sunnen CK-10 Honing Machine
( 2 ) Sunnen CK-616 Honing Machine