CARTRIDGE GP-TURBOCHARGER 1W6865 - Caterpillar

REBE9158-03
07Feb2013
(Revised 24Jul2013)
U-44
A-35
D-40
O-43
TM-1
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE OIL MIST DETECTOR ON 3516, 3516B, 3516C, AND 3516C HD ENGINES
1336 PS43831
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43831" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 07Feb2013 (Revised 12Apr2013) Service Letter. Changes have been made to the Affected Product, Parts Needed, Service Claim Allowances, and Rework Procedure.
TERMINATION DATE
28Feb2015
PROBLEM
The existing Oil Mist Detector (OMD) group may be susceptible to an inadvertent engine shutdown, or the engine not shutting down appropriately. The affected OMD groups include 267-2716 (used on Tier 2 Engines), 318-8119 (used on Tier 2 Engines), and 388-0328 (used on Tier 3 Engines).
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3516 25Z07115
3516B PAG00110-00111, 126, 131-132, 137, 139-140, 145, 159, 187, 191, 195, 198-201, 212, 218, 224, 226-228, 231, 253-256, 313-316, 326, 328, 332-333, 347-348, 384-386, 389, 393-394, 401-412, 421-423, 439, 441
S2X00602, 604
3516C JTS00110-00111, 116-117, 122-124, 129-143, 148-153, 166-167, 180, 182, 184-185, 200-203, 258, 274-277, 279, 281-282, 284-294, 298-301, 303-304, 306, 308-382
TTJ00200, 249-257, 260-263, 266-269, 271, 273, 294-299, 303-317, 322-335, 338-344, 348-349, 351-357, 364-369, 376-377, 380-383, 403-404, 406
*******Group 2*******
3516C HD TKX00200-00201
TKY00200-00203, 208-211
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
4 0L2070 BOLT
1 0S1588 BOLT
24 0S1594 BOLT
1 0S1617 BOLT
5 0S1618 BOLT
17 1A2029 BOLT
2 1N2914 COVER-CYL BLK SI
1 1W8129 SUPPORT
1 2T2170 ADAPTER-ELBOW
1 2W0752 GASKET
8 3B1915 BOLT
8 3E4352 WASHER-HARD
12 3J1907 SEAL-O-RING
1 3P0653 SEAL-O-RING
1 3P0655 SEAL-O-RING
1 4D7735 CLIP
2 4N1320 GASKET-ADAPTER
1 4W0530 RING-RETAINING
4 5G3676 GROMMET
25 5M2894 WASHER-HARD
4 5P7970 NUT-HEX
1 5P8245 WASHER-HARD
3 5S0003 NUT-FULL
1 6J2244 SEAL-O-RING
6 6V0408 SEAL-BONDED
1 6V1454 SEAL-O RING
4 6V3527 FITTING-FLARED
1 6V3908 SEAL-O-RING
4 6V3918 BOLT-HEX HEAD
5 6V5066 SEAL-O RING
26 6V8397 SEAL-O-RING-ORFS
6 6V8724 ADAPTER-ELBOW 90
5 6V8730 ADAPTER-STR
2 6V9001 ADAPTER-ELBOW
1 7N4932 GASKET
1 7N4945 GASKET
1 8B9725 BOSS
1 8C3107 SEAL-O-RING
2 8I3633 ADAPTER AS-STR
6 8L2786 SEAL-O-RING
1 8N9993 COVER-CAMSHAFT
4 8T1889 CLIP-2 PIECE
4 8T1890 CLIP-2 PIECE
1 8T1905 ADAPTER-ELBOW
2 8T7877 SEAL-O-RING
9 9M1974 WASHER-HARD
4 9M4594 SPACER
1 9S1366 BOLT
2 9S8752 NUT-FULL
32 9X6458 WASHER-HARD
2 1058901 GASKET
1 1092332 SEAL-O-RING
1 1113820 RING - RETAINER
8 1195025 SCREW-FLAT HEAD
1 1343987 CLIP-LOOP
1 1539963 RING
1 1558994 ADAPTER AS-STR
2 1626816 SEAL-FLAT FACE
3 1653930 BOLT-HEX HEAD
2 1653936 BOLT-HEX HEAD
5 1916502 ADAPTER-STR
5 1921404 UNION-FITTING
4 1984766 WASHER-HARD
2 2147568 SEAL-O-RING-STOR
1 2287090 SEAL-O-RING-ORFS
4 2377623 SEAL-O-RING
2 2501416 ADAPTER-LATL TEE
1 2675286 FILTER AS
1 2720758 SEAL
8 2720759 SEAL
3 3603692 PLUG-HD STOR
1 3603693 PLUG-HD STOR
2 3685086 PIPE-OIL SIPHON
1 3880329 TUBE AS
1 3880330 TUBE AS
1 3880331 HOSE AS
1 3898626 PLATE AS
2 3898632 TUBE AS
1 3909164 HOSE AS
2 3919264 COVER
4 3919265 COVER
5 3920875 PIPE-FUNNEL
1 3969872 HOSE AS
1 3969873 HOSE AS
1 3969874 HOSE AS
2 3969875 HOSE AS
1 3969876 TUBE AS
1 3981879 BRACKET AS
1 3981880 BRACKET AS
1 3981913 BRACKET AS
4 3985121 TUBE AS
1 3985209 HOSE AS
1 3985210 BRACKET
1 3985212 HOSE AS
1 3985214 HOSE AS
1 3985215 HOSE AS
1 3985216 HOSE AS
1 3986777 BRACKET AS
1 4174686 HOSE AS
1 4177777 BRACKET AS
1 4195012 BRACKET AS
1 4195075 BRACKET AS
1 4195110 PLATE
1 4195711 BRACKET AS
1 4196694 HOSE AS
1 4259220 DETECTOR HEAD
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
*******Group 2*******
4 0L2070 BOLT
1 0S1617 BOLT
14 1A2029 BOLT
2 1N2914 COVER-CYL BLK SI
1 1W8129 SUPPORT
1 2W0752 GASKET
8 3B1915 BOLT
14 3J1907 SEAL-O-RING
1 3P0653 SEAL-O-RING
1 3P0655 SEAL-O-RING
2 4N1320 GASKET-ADAPTER
1 4W0530 RING-RETAINING
4 5G3676 GROMMET
21 5M2894 WASHER-HARD
1 5P8245 WASHER-HARD
3 5S0003 NUT-FULL
1 6J2244 SEAL-O-RING
6 6V0408 SEAL-BONDED
1 6V1454 SEAL-O RING
4 6V3527 FITTING-FLARED
1 6V3908 SEAL-O-RING
5 6V5066 SEAL-O RING
22 6V8397 SEAL-O-RING-ORFS
1 6V9001 ADAPTER-ELBOW
2 6V9832 CAP-ORFS
1 7N4932 GASKET
1 7N4945 GASKET
1 8B9725 BOSS
1 8C3107 SEAL-O-RING
5 8L2786 SEAL-O-RING
1 8N9993 COVER-CAMSHAFT
1 8T0075 ADAPTER-STR
4 8T1889 CLIP-2 PIECE
4 8T1890 CLIP-2 PIECE
2 8T7877 SEAL-O-RING
2 8T9041 ADAPTER-STR
9 9M1974 WASHER-HARD
4 9M4594 SPACER
1 9S1366 BOLT
2 9S8752 NUT-FULL
8 9X6458 WASHER-HARD
2 1058901 GASKET
1 1092332 SEAL-O-RING
1 1113820 RING - RETAINER
1 1343987 CLIP-LOOP
1 1539963 RING
1 1558994 ADAPTER AS-STR
3 1653930 BOLT-HEX HEAD
2 1653936 BOLT-HEX HEAD
5 1921404 UNION-FITTING
1 1974640 HOSE AS.
4 1984766 WASHER-HARD
1 2287090 SEAL-O-RING-ORFS
4 2377623 SEAL-O-RING
1 2720758 SEAL
8 2720759 SEAL
3 3603680 PLUG-HD STOR
3 3603692 PLUG-HD STOR
1 3736713 COVER
1 3880329 TUBE AS
1 3880330 TUBE AS
1 3969875 HOSE AS
1 3969876 TUBE AS
1 3985210 BRACKET
1 4161893 HOSE AS
1 4185550 HOSE AS
1 4186624 BRACKET AS
1 4186625 BRACKET AS
1 4195012 BRACKET AS
1 4195110 PLATE
1 4195711 BRACKET AS
1 4196694 HOSE AS
1 4197166 BRACKET AS
1 4197167 BRACKET AS
1 4259220 DETECTOR HEAD
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 7% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Remove the current OMD unit and replace with new 5-port OMD unit.
Refer to the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor