CLAMP AS-FUEL LINE 1W9167 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7257 Cradle 1
B 9U-7256 Guide 1
C 9U-7225 Camshaft Pilot 2
D 9U-7240 Camshaft Hook 2
H 9U-7243 Alignment Sleeve 1
J 8T-2998 Lubricant -
K 9S-3263 Thread Lock Compound -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Do not turn the crankshaft or the camshaft while the camshaft gear is removed. If the front gear group is not correctly timed during installation, interference can occur between the pistons and the valves, resulting in damage to the engine.
Care must be used when removing or installing the camshaft. Do not damage the finshed surfaces of the camshaft or the camshaft bearings.
Ensure that the camshaft and camshaft bearings are thoroughly clean. Lubricate the camshaft lobes with a 50/50 mixture of Tooling (J) and clean engine oil. Apply a thin coat of clean engine oil on the camshaft bearings.
Illustration 1 g01056704
Install Tooling (A) on the cylinder head at Location (Y).
Illustration 2 g01056901
Install Tooling (B) on front housing (7). Do not tighten the bolts that hold Tooling (B) to front housing (7) at this time.
Use Tooling (H) to align Tooling (B) with the camshaft bearings. Tighten the bolts that hold Tooling (B) to front housing (7). Remove Tooling (H). Note: Tooling (H) should move freely from the bore of Tooling (B).
Illustration 3 g01047961
Install Tooling (C) on the rear of the camshaft.
Use two people to install the camshaft. Use Tooling (D) to assist in aligning camshaft (8) with the camshaft bearings. Carefully slide the camshaft into the cylinder head from the front of the engine. Keep the camshaft level while the camshaft is being installed in the cylinder head. The weight of camshaft (8) is approximately 39 kg (86 lb). Note: Rotate the camshaft during installation. This will prevent the camshaft from binding in the camshaft bearings.
Remove Tooling (C) and finish installing camshaft (8) in the bore. Note: Tooling (C) must be removed before the camshaft can be completely installed in the cylinder head.
Remove Tooling (A) from the cylinder head.
Remove Tooling (B) from the front housing.
Illustration 4 g01056675
Install the O-ring seal on cover (10). Position the cover on the rear of the cylinder head. Install flat head screws (9) and tighten to a torque of 13 3 N m (115 27 lb in).
Illustration 5 g01056684
Install O-ring seal (5) and O-ring seal (6) in sealing plate (3). Lubricate O-ring seal (6) with a 50/50 mixture of Tooling (J) and clean engine oil.
Illustration 6 g01056682
Illustration 7 g01056681
Install sealing plate (3) in front housing (7). Install adapter assembly (4) in the sealing plate. Ensure that the dowel in adapter assembly (4) engages the hole in the camshaft.
Install thrust plate (1) . Apply Tooling (K) to bolts (2). Hold the thrust plate in position and install bolts (2). Evenly tighten bolts (2) until sealing plate (3) and the O-ring seal are seated against the cylinder head. Note: Ensure that the O-ring seal stays in the groove in sealing plate