CLUTCH GP 1027542 - Caterpillar

(1) Torque for two plug assemblies ... 54 3 N m (40 2 lb ft) (2) Torque for two bolts ... 18 to 31 N m (13 to 23 lb ft) (3) Torque for two screws ... 26 1 N m (19 1 lb ft) (4) 6Y-1341 Spring Quantity ... 2 Length under test force ... 23.8 mm (0.94 inch) Test force ... 166.7 to 176.5 N (37 to 40 lb) Free length after test ... 42.1 mm (1.66 inch) Outside diameter ... 9.9 to 10.3 mm (0.39 to 0.41 inch)
Illustration 2 g01784657
Top view (5) Torque for nine plug assemblies ... 54 3 N m (40 2 lb ft) (6) Torque for the temperature sender assembly ... 24 1 N m (18 1 lb ft) (7) Torque for two bolts ... 65 3 N m (48 2 lb ft) (8) Assemble the dust cover so that the dust cover is flush with the recess on the lever. (9) Use the following procedure to tighten four bolts:
Tighten the bolts in a crisscross sequence to 1 N m (9 lb in).
Again, tighten the bolts in a crisscross sequence to 8 1 N m (70 9 lb in). (10) Torque for three bolts ... 31 2 N m (23 1 lb ft) (11) Torque for the relief valve group ... 60 3 N m (44 2 lb ft) (12) Torque for the relief valve group ... 30 2 N m (22 1 lb ft) (13) Torque for the nut ... 3.8 to 6.8 N m (35 to 60 lb in) (14) Torque for the solenoid valve group ... 45 to 55 N m (33 to 41 lb ft)
Illustration 3 g01784658
Rear view (15) Torque for the breather assembly ... 54 3 N m (40 2 lb ft) (16) Torque for three plug assemblies ... 54 3 N m (40 2 lb ft) (17) Apply 6V-6640 Sealant to the threads of the speed sensor group. (18) Torque for the bolt ... 88 4 N m (65 3 lb ft) (19) Torque for 17 bolts ... 65 3 N m (48 2 lb ft)
Illustration 4 g01784659
Section G-G (20) Use the following procedure to tighten the four bolts:
Tighten the bolts in a crisscross sequence by 7 N m (60 lb in) increments.
Again, tighten the bolts in a crisscross sequence to a final torque of 27 3 N m (240 27 lb in). (21) Thickness of five new friction discs and five new clutch discs for the forward clutch and reverse clutch is 19.40 0.65 mm (0.764 0.026 inch). Thickness of one new 6Y-7929 Friction Disc ... 2.05 0.08 mm (0.081 0.003 inch) Minimum thickness of one worn 6Y-7929 Friction Disc ... 1.62 mm (0.064 inch) Thickness of one new 274-4553 Clutch Disc ... 1.78 to 1.88 mm (0.070 to 0.074 inch) (22) The surfaces