COIL AS 3094101 - Caterpillar

Keep all parts clean from contaminants.Contamination of the hydraulic system with foreign material will reduce the service life of the hydraulic system components.To prevent contaminants from entering the hydraulic system, always plug or cap the lines, fittings, or hoses as they are disconnected. Cover any disassembled components and clean them properly before assembly.Clean the hydraulic system properly after any major component exchange or especially after a component failure, to remove any contamination.
Illustration 1 g00885550
Illustration 2 g00885551
Use Tooling (A) and a suitable lifting device to position main control valve (27) in the machine. The weight of the main control valve is approximately 208 kg (460 lb).
Install bolts (28) into main control valve (27).
Illustration 3 g00885549
Connect hose assemblies (26).
Illustration 4 g00885546
Connect tube assembly (24) and (25).
Illustration 5 g00885545
Position bracket (23).
Install bolts (22).
Illustration 6 g00885543
Position bracket (21).
Install bolts (20).
Illustration 7 g00885542
Connect harness assembly (19).
Position bracket (17) and install bolt (18).
Illustration 8 g00885541
Connect hose assemblies (16).
Illustration 9 g00885540
Position manifold 15.
Install bolts 12.
Connect hose assemblies (11), (13), and (14).
Illustration 10 g00885539
This view is from the top of the main control valve.
Connect all of the hose assemblies and all of the tube assemblies on the top of the main control valve to the original locations that were noted during the removal procedure.
Illustration 11 g00885535
Connect hose assemblies (6), (7), (8), (9), and (10) to the original locations that were noted during the removal procedure.
Illustration 12 g00885533
Connect hose assemblies (2), (3), (4), and (5) to the original locations that were noted during the removal procedure.
Illustration 13 g00883658
Install cover (1).
Fill the hydraulic oil tank. The capacity of the hydraulic tank is approximately 145 L (38 US gal). Refer to Operation and Maintenance Manual, "Capacities (Refill)".