8L4154 COLLAR-LOAD STOP Caterpillar parts
1140, 1160, 120, 16, 1673C, 1674, 1676, 1693, 16G, 225, 245, 3160, 3304, 3306, 3406, 3408, 3408B, 3408C, 3412, 3412C, 3412D, 561C, 589, 613, 621, 621B, 623, 627, 631C, 631E, 633C, 637D, 637E, 641B, 65...
Rating:
Alternative (cross code) number:
CA8L4154
8L-4154
8L4154
CA8L4154
8L-4154
8L4154
Weight: 0.20 pounds 0 kg.
COLD PLANER, WHEEL TRACTOR,
Information:
Conditions Which Generate This Code:
Illustration 1 g00722721
Rear view of the PRCM (1) 40-pin connector (2) Relay module
Table 1
Load Specifications For the Internal Relays of the PRCM    
Relay Module and Number     Ratings For Resistive Loads     Ratings For Inductive Loads    
K1     7 milliamperes to 1 Amperes (24 DCV)     None (1) (2) (3)    
"K2", "K3", "K4", "K5" (terminal 24), "K6" and "K7"     0.5 to 10 amperes (24 DCV)     0.5 to 10 Amperes (24 DCV) (3)    
"K5" (terminals 23 and 36)     0.5 to 10 Amperes (24 DCV) and 0.5 to 10 Amperes (24 ACV)     0.5 to 5 Amperes (24 DCV) and 0.5 to 7.5 Amperes (110 ACV)    
( 1 ) Do NOT connect inductive loads to these terminals.
( 2 ) The contacts of the relay that is connected to terminals 13 and 14 are gold flashed. The gold socket contact provides a source of low impedance for a low current resistive load. Loads that draw higher currents, currents that are of similar levels as terminals 23 and 36 in table 1can be applied. However, if heavier loads are applied, the gold flashing will be permanently burned. This will eliminate the gold flashing from the contacts. This does not result in damage to the relay contacts, but the contacts can no longer be used for low current loads.
( 3 ) "K1" (terminals 13 and 14) is not fused.
Illustration 2 g00709866
The Connections for the PRCM to the Relay ModuleThe PRCM provides the internal relay outputs for customer's use. All relays are located in the relay module on the rear of the PRCM. If the CAT data link fails, the "K7" relay remains in the state required by the last valid input state. The relay may also be programmed to reset to the OFF position. Refer to Systems Operation, "Setpoint Viewing and Programming".The Possible cause of a CID 0483 FMI 03 is an open circuit of the relay coil. Clear the diagnostic code from the fault log when the troubleshooting procedure is completed.
Do not apply AC voltages to any relay module terminal other than terminals 23 and 36 of K5 and terminals 13 and 14 of K1 or permanent damage to the relay module will result. All other terminals have flyback diodes connected to them that increase relay life when driving inductive loads; however, this limits their use to DC voltages.
Note: All 3K-8782 Fuses ("AGC-10") in the relay module are rated at 10 Amperes DCV. Test Step 1. CHECK THE STATUS OF THE DIAGNOSTIC CODE.
Turn the ECS to the OFF/RESET position and then turn the ECS to the STOP position.
Press the "MODE" key until the diagnostic code viewing/clearing menu appears.
Observe the upper display. Check that the CID 0483 FMI 03 is active.Note: The "DIAG" indicator will be flashing and the CID 0483 FMI 03 will be present on the display if the diagnostic code is active.Expected Result:A CID 0483 FMI 03 is displayed as an active diagnostic code or the diagnostic
Illustration 1 g00722721
Rear view of the PRCM (1) 40-pin connector (2) Relay module
Table 1
Load Specifications For the Internal Relays of the PRCM    
Relay Module and Number     Ratings For Resistive Loads     Ratings For Inductive Loads    
K1     7 milliamperes to 1 Amperes (24 DCV)     None (1) (2) (3)    
"K2", "K3", "K4", "K5" (terminal 24), "K6" and "K7"     0.5 to 10 amperes (24 DCV)     0.5 to 10 Amperes (24 DCV) (3)    
"K5" (terminals 23 and 36)     0.5 to 10 Amperes (24 DCV) and 0.5 to 10 Amperes (24 ACV)     0.5 to 5 Amperes (24 DCV) and 0.5 to 7.5 Amperes (110 ACV)    
( 1 ) Do NOT connect inductive loads to these terminals.
( 2 ) The contacts of the relay that is connected to terminals 13 and 14 are gold flashed. The gold socket contact provides a source of low impedance for a low current resistive load. Loads that draw higher currents, currents that are of similar levels as terminals 23 and 36 in table 1can be applied. However, if heavier loads are applied, the gold flashing will be permanently burned. This will eliminate the gold flashing from the contacts. This does not result in damage to the relay contacts, but the contacts can no longer be used for low current loads.
( 3 ) "K1" (terminals 13 and 14) is not fused.
Illustration 2 g00709866
The Connections for the PRCM to the Relay ModuleThe PRCM provides the internal relay outputs for customer's use. All relays are located in the relay module on the rear of the PRCM. If the CAT data link fails, the "K7" relay remains in the state required by the last valid input state. The relay may also be programmed to reset to the OFF position. Refer to Systems Operation, "Setpoint Viewing and Programming".The Possible cause of a CID 0483 FMI 03 is an open circuit of the relay coil. Clear the diagnostic code from the fault log when the troubleshooting procedure is completed.
Do not apply AC voltages to any relay module terminal other than terminals 23 and 36 of K5 and terminals 13 and 14 of K1 or permanent damage to the relay module will result. All other terminals have flyback diodes connected to them that increase relay life when driving inductive loads; however, this limits their use to DC voltages.
Note: All 3K-8782 Fuses ("AGC-10") in the relay module are rated at 10 Amperes DCV. Test Step 1. CHECK THE STATUS OF THE DIAGNOSTIC CODE.
Turn the ECS to the OFF/RESET position and then turn the ECS to the STOP position.
Press the "MODE" key until the diagnostic code viewing/clearing menu appears.
Observe the upper display. Check that the CID 0483 FMI 03 is active.Note: The "DIAG" indicator will be flashing and the CID 0483 FMI 03 will be present on the display if the diagnostic code is active.Expected Result:A CID 0483 FMI 03 is displayed as an active diagnostic code or the diagnostic
Cat SIS web machinery list:
Parts collar Caterpillar catalog:
7M1849
COLLAR ASSEM.
955K, 955L, D6C, D6D
955K, 955L, D6C, D6D
7S7936
COLLAR
583K, D8H, D8K
583K, D8H, D8K
7G1904
COLLAR ASSEM.
571G, 572G, 977K, 977L, D7G
571G, 572G, 977K, 977L, D7G
7N3346
COLLAR
D8K
D8K
6T1933
COLLAR
583K, D8K
583K, D8K
2D7688
COLLAR
615, 621, 623
615, 621, 623
6K0043
COLLAR
814, 920, 930, 930R, 950, 966C, 966R, 980B
814, 920, 930, 930R, 950, 966C, 966R, 980B
9K0724
COLLAR
834B, 836, 988B, 988F, 988F II, AD40, AD45, AE40, AE40 II, R1700G, R2900, R2900G, R3000H
834B, 836, 988B, 988F, 988F II, AD40, AD45, AE40, AE40 II, R1700G, R2900, R2900G, R3000H
1V8849
COLLAR
824C, 826C, 980C, 980F, R1300, R1300G, R1300G II, R1600, R1600G, R1600H, R1700 II, R1700G
824C, 826C, 980C, 980F, R1300, R1300G, R1300G II, R1600, R1600G, R1600H, R1700 II, R1700G
5K3495
COLLAR
16G, 16H, 16H NA, 16M, 814B, 815B, 966D, 980, 980B
16G, 16H, 16H NA, 16M, 814B, 815B, 966D, 980, 980B
2V4332
COLLAR
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14G, 14H, 14H NA, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 966C
120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 140M, 140M 2, 140M 3, 140M 3 AWD, 14G, 14H, 14H NA, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 966C
2V4331
COLLAR
12G, 12H, 12H ES, 12H NA, 12K, 130G, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 525B, 528, 528B, 530B, 533, 535B, 543, 545, 950, HA770, HA771,...
12G, 12H, 12H ES, 12H NA, 12K, 130G, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 525B, 528, 528B, 530B, 533, 535B, 543, 545, 950, HA770, HA771,...
1N3365
COLLAR-THRUST
3412, 3412C, 3412E, 3508, 3512, 3512B, 3516, 3516B, 651E, 657E, 784B, 785, 785B, 793, 793B, G3412, G3512, G3516, PM3412, PM3512, SCT673, SPS342, SPT342
3412, 3412C, 3412E, 3508, 3512, 3512B, 3516, 3516B, 651E, 657E, 784B, 785, 785B, 793, 793B, G3412, G3512, G3516, PM3412, PM3512, SCT673, SPS342, SPT342
1075548
COLLAR-SEAL
3412, 3412D
3412, 3412D
5N2904
COLLAR-SEAL
3408, 3408C, 3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C
3408, 3408C, 3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C
6F6580
COLLAR AS-CONE
3406B, 3406C, 3408, 3412, 3412C, 3412E, 3508, 3512, C15, C18, C32, CX31-C15I, CX31-C18I, CX35-C18I, CX35-P800, D353C, D398, D398A, G353D, G398, G399, TH35-C15I
3406B, 3406C, 3408, 3412, 3412C, 3412E, 3508, 3512, C15, C18, C32, CX31-C15I, CX31-C18I, CX35-C18I, CX35-P800, D353C, D398, D398A, G353D, G398, G399, TH35-C15I
4B4715
COLLAR AS
3114, 3116, 3126, 3126B, 3208, 3304, 3406, 3406B, 3406E, 3408, 3412, 3412C, 3412D, 3412E, D320A, D336, D342C, G3304, G343
3114, 3116, 3126, 3126B, 3208, 3304, 3406, 3406B, 3406E, 3408, 3412, 3412C, 3412D, 3412E, D320A, D336, D342C, G3304, G343
0838459
COLLAR
RT50
RT50
6L5894
COLLAR-STOP
3208, 3306, 3406, 3406B, 3408, D334, D342C, D353C
3208, 3306, 3406, 3406B, 3408, D334, D342C, D353C
1P1123
COLLAR-THRUST
120G, 130G, 215, 215B, 224, 225, 229D, 3304, 3304B, 3306, 3306B, 3406B, 515, 518, 518C, 525, 527, 926, 930, 936F, 950, 950B, 953, 963, CB-534, CS-643, D4E, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5H XL...
120G, 130G, 215, 215B, 224, 225, 229D, 3304, 3304B, 3306, 3306B, 3406B, 515, 518, 518C, 525, 527, 926, 930, 936F, 950, 950B, 953, 963, CB-534, CS-643, D4E, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5H XL...
2N8079
COLLAR AS
3116, 3126, 3304, 3306, D330A, D333A
3116, 3126, 3304, 3306, D330A, D333A
9L6892
COLLAR-CHECK VALVE
245, 3406, 3408, 3412, 651E, 657E, 980C, 988B, 992C
245, 3406, 3408, 3412, 651E, 657E, 980C, 988B, 992C
6N4161
COLLAR-GOVERNOR DRIVE
3408, 3412, 631E, 637D, 637E, 651E, 657E, 769C, 771C, 834B, PM-565
3408, 3412, 631E, 637D, 637E, 651E, 657E, 769C, 771C, 834B, PM-565
2S7289
COLLAR
1140, 1160, 16, 1673C, 1674, 1676, 1693, 225, 3160, 3304, 3306, 3408, 3412, 561C, 613, 621, 621R, 623, 627, 631C, 633C, 637D, 641B, 650B, 657B, 772, 814, 824B, 826B, 941, 943, 950, 955K, 966C, 977K, 9...
1140, 1160, 16, 1673C, 1674, 1676, 1693, 225, 3160, 3304, 3306, 3408, 3412, 561C, 613, 621, 621R, 623, 627, 631C, 633C, 637D, 641B, 650B, 657B, 772, 814, 824B, 826B, 941, 943, 950, 955K, 966C, 977K, 9...