CONDENSER AS 2329638 - Caterpillar

Installation Procedure
Illustration 1 g00471151
If necessary, clean the paint from the machined surfaces of the mounts for the fuel tank.
Use eight mountings (22), the eight washers, four bolts (20), the four washers, and four nuts (23) in order to install plate assembly (21). Note: Tighten all bolts (20) to a torque of 460 60 N m (339.3 44.3 lb ft).
Determine the thickness of the shim packs for the mounts for the fuel tanks in the following manner:
Illustration 2 g00471376Note: Do not install any shims at this time.
Install cap (12), the two washers, and two bolts (11) on the frame. Tighten two bolts (11) to a torque of 800 100 N m (590.1 73.8 lb ft).
Measure the vertical inside diameter between cap (12) and the frame. This measurement is Dimension A.
Measure the outside diameter of the bar assembly for the fuel tank. This measurement is Dimension B.
In order to determine the desired thickness of shim pack (13), subtract Dimension B from Dimension A. Assemble the shim pack in order to achieve a tolerance of 0.00 to −0.12 mm (0.00 to −0.005 inch). Record the required thickness of shim pack (13) after the fuel tank is positioned on the truck frame.
Remove bolts (11) and cap (12).
Repeat Steps 3.a through 3.e for remaining cap (15), two bolts (14), the two washers, and shim pack (16).
Illustration 3 g00471150
Use a suitable hoist to position fuel tank (19) and plate assembly (21) on the machine frame. The weight of the fuel tank is 1110 kg (2447.1 lb).
Failure to follow the recommended procedure or the specified tooling that is required for the procedure could result in damage to components.To avoid component damage, follow the recommended procedure using the recommended tools.
Note: During installation, be certain that the guard for the sensor of the fuel tank is not damaged.
Illustration 4 g00470993
Illustration 5 g00471099
Install shim pack (13), cap (12), the two washers, and two bolts (11). Tighten two bolts (11) to a torque of 800 100 N m (590.1 73.8 lb ft).
Install shim pack (16), cap (15), the two washers, and two bolts (14). Tighten two bolts (14) to a torque of 800 100 N m (590.1 73.8 lb ft).
Illustration 6 g00471103
Install two bolts (17), the four washers, and two nuts (18). Install plate assembly (21) to the truck frame. Tighten two bolts (17) to a torque of 460 60 N m (339.3 44.3 lb ft).
Illustration 7 g00470938
Install the electrical connection of sensor (10) for the VIMS that is connected to the wiring connections on the truck frame. Note: Install the wire assembly in the channel on the bottom of the fuel tank.
Install the guard on the bottom of the fuel tank with the six washers and the six bolts. The guard, the washers, and the bolts are not shown. Tighten the bolts to a torque of 55 10 N m (40.6 7.4 lb ft).
Illustration 8 g00470832
Install O-ring seal (5) and hose assembly (4) to the elbow on the primary fuel filter. Note: Lubricate the