CONDENSER & MTG GP-REFRIGERANT 3456141 - Caterpillar

START BY:a. remove water pumpb. remove automatic timing advancec. remove vibration damper and pulleyd. remove fane. remove oil panf. remove front support *g. remove trunnion *h. remove alternator*Remove the oil pan before these steps are done. The radiator and radiator guard was removed for better photo illustrations. 1. Disconnect refrigerant compressor adjusting rod (3) from the support.2. Remove three bolts (2), and remove support (1). 3. Remove three bolts and washers (4).4. Lower refrigerant compressor (5) and the support to the frame. Fasten it to the frame to prevent it from any damage. 5. Disconnect water line (6) to aftercooler. Disconnect heater hose (7). 6. Loosen the hose clamps, and slide hose (8) from the elbow and up the oil filler tube assembly. Remove elbow (9). 7. Remove six studs (10) from the block assembly. Use tool (A). 8. Remove three bolts and washers (11). Remove timing gear cover (12).Install Timing Gear Cover
1. Check seals and gaskets for damage. If damaged, use new parts for replacement.2. Install gasket (2), and install timing gear cover (1). Install the three washers and bolts that hold the cover in place. 3. Install six studs (3) in the block assembly. Use tool (A). 4. Install oil filler tube elbow (5). Slide hose (4) down the oil filler tube and on the elbow. Tighten the hose clamps. 5. Connect two heater hoses (7) and tube assembly (6) to the elbow of the engine oil cooler. 6. Put refrigerant compressor (8) and support (9) in position. Install the four bolts that hold the compressor in position. 7. Install alternator support (10). Connect the refrigerant compressor adjusting rod (11) to the support.END BY:a. install trunnion **b. install engine front support **c. install oil pand. install automatic timing devicee. install water pumpf. install vibration damper and pulleyg. install alternatorh. install fan Install these before the oil pan is installed.