3028496 CONNECTOR Caterpillar parts
789D, 793F, 793F AC, 793F CMD, 793F OEM, 795F AC, 797, 797B, 797F, 994F, 994H
Rating:
Alternative (cross code) number:
CA3028496
302-8496
3028496
CA3028496
302-8496
3028496
Weight: 1 pounds 0 kg.
TRUCK, WHEEL LOADER,
Compatible equipment models: 3028496:
Information:
Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     187-1462     Piston Ring Compressor (1)     1    
173-5529 Piston Ring Compressor (2)     1    
B     4C-5593     Anti-Seize Compound     1    
( 1 ) Used for 3114 and 3116 Engines
( 2 ) Used for 3126 Engines
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the pistons, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8049, "Pistons"
Guideline For Reusable Parts And Salvage Operations, SEBF8290, "Visual Inspection of Two-Piece Pistons"
Tool Operating Manual, NEHS0775, "Using the 186-0190 Piston Ring Gauge on Steel Crown, Two-Piece Pistons used in 3126 and 3126B Engines"Note: For information on reusability of the connecting rods, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8063, "Visual Inspection of Connecting Rods"
Guideline For Reusable Parts And Salvage Operations, SEBF8064, "Salvage of Non-Serrated Connecting Rods"Note: For information on reusability of the piston pins, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8051, "Piston Pins and Retaining Rings"
Guideline For Reusable Parts And Salvage Operations, SEBF8303, "Procedure to Inspect Piston Pins"Note: For information on reusability of the rod eye bushing, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8242, "Verification of Connecting Rod Eye Bushing Retention Using 5P-8639 Connecting Rod Bushing Press Group"
Guideline For Reusable Parts And Salvage Operations, SEBF8274, "Using Rod Eye Bushing Installation and Removal Tools"
Illustration 1 g00678193
Install the bolts (5) and the upper half of connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in connecting rod (3) .
Illustration 2 g00678195
Install the lower half of connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in connecting rod cap (2) .
Place clean engine oil on the following items: the pistons, the piston rings, the cylinder bore, the upper half of the connecting rod bearing and the lower half of the connecting rod bearing.
Install short pieces of rubber hose over both connecting rod bolts in order to protect the crankshaft from the threaded portion of the connecting rod bolts.
Illustration 3 g00746584
Install short pieces of rubber hose (6) over both connecting rod bolts.
Illustration 4 g00634923
Note: Each piston ring end gap must be positioned 120 degrees from each other.
Install Tooling (A) in order to compress the piston rings.
With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing retainer notch toward the right side of the engine.Note: The etched number on the connecting rod must be on the right side of the engine in the corresponding cylinder.
Line up the piston and the connecting rod with the crankshaft. Use a soft hammer and tap
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     187-1462     Piston Ring Compressor (1)     1    
173-5529 Piston Ring Compressor (2)     1    
B     4C-5593     Anti-Seize Compound     1    
( 1 ) Used for 3114 and 3116 Engines
( 2 ) Used for 3126 Engines
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the pistons, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8049, "Pistons"
Guideline For Reusable Parts And Salvage Operations, SEBF8290, "Visual Inspection of Two-Piece Pistons"
Tool Operating Manual, NEHS0775, "Using the 186-0190 Piston Ring Gauge on Steel Crown, Two-Piece Pistons used in 3126 and 3126B Engines"Note: For information on reusability of the connecting rods, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8063, "Visual Inspection of Connecting Rods"
Guideline For Reusable Parts And Salvage Operations, SEBF8064, "Salvage of Non-Serrated Connecting Rods"Note: For information on reusability of the piston pins, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8051, "Piston Pins and Retaining Rings"
Guideline For Reusable Parts And Salvage Operations, SEBF8303, "Procedure to Inspect Piston Pins"Note: For information on reusability of the rod eye bushing, refer to the following list.
Guideline For Reusable Parts And Salvage Operations, SEBF8242, "Verification of Connecting Rod Eye Bushing Retention Using 5P-8639 Connecting Rod Bushing Press Group"
Guideline For Reusable Parts And Salvage Operations, SEBF8274, "Using Rod Eye Bushing Installation and Removal Tools"
Illustration 1 g00678193
Install the bolts (5) and the upper half of connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in connecting rod (3) .
Illustration 2 g00678195
Install the lower half of connecting rod bearing (4) . Ensure that the bearing tab engages with the slot in connecting rod cap (2) .
Place clean engine oil on the following items: the pistons, the piston rings, the cylinder bore, the upper half of the connecting rod bearing and the lower half of the connecting rod bearing.
Install short pieces of rubber hose over both connecting rod bolts in order to protect the crankshaft from the threaded portion of the connecting rod bolts.
Illustration 3 g00746584
Install short pieces of rubber hose (6) over both connecting rod bolts.
Illustration 4 g00634923
Note: Each piston ring end gap must be positioned 120 degrees from each other.
Install Tooling (A) in order to compress the piston rings.
With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing retainer notch toward the right side of the engine.Note: The etched number on the connecting rod must be on the right side of the engine in the corresponding cylinder.
Line up the piston and the connecting rod with the crankshaft. Use a soft hammer and tap
Cat SIS web machinery list:
Parts connector Caterpillar catalog:
6V8632
CONNECTOR-SEAL
120H, 120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14G, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 163H, 163H NA, 16G, 16M, 216, 216B, 216B3, 226B, 226B3, 228,...
120H, 120M, 120M 2, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14G, 14M, 160M, 160M 2, 160M 3, 160M 3 AWD, 163H, 163H NA, 16G, 16M, 216, 216B, 216B3, 226B, 226B3, 228,...
9M4584
CONNECTOR
12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 1673C, 225, 227, 235C, 245, 245B, 3176, 3176B, 330, 330 FM L, 330 L, 3304, 3306, 3306B, 3306C, 34...
12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 1673C, 225, 227, 235C, 245, 245B, 3176, 3176B, 330, 330 FM L, 330 L, 3304, 3306, 3306B, 3306C, 34...
9M6522
CONNECTOR
12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 1673C, 16G, 16H NA, 245B, 3126B, 3126E, 3176B, 3176C, 3196, 3304, 3306, 3306B, 3306C, 3406B, 3406...
12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 1673C, 16G, 16H NA, 245B, 3126B, 3126E, 3176B, 3176C, 3196, 3304, 3306, 3306B, 3306C, 3406B, 3406...
1330969
CONNECTOR-SOCKET
3054C, 3126, 3126B, 3176C, 3196, 3304, 3306, 3306B, 3406, 3406B, 3406C, 3406E, 3408, 3412, 3412E, 3508B, 3508C, 3512, 3512B, 3512C, 3516C, 657E, 773F, 775F, 777C, 777D, 777F, 793F, 793F AC, 793F CMD, ...
3054C, 3126, 3126B, 3176C, 3196, 3304, 3306, 3306B, 3406, 3406B, 3406C, 3406E, 3408, 3412, 3412E, 3508B, 3508C, 3512, 3512B, 3512C, 3516C, 657E, 773F, 775F, 777C, 777D, 777F, 793F, 793F AC, 793F CMD, ...
6V8714
CONNECTOR
120G, 120H, 120M, 120M 2, 12H, 12M 2, 12M 3 AWD, 130G, 135H, 1390, 140M, 140M 2, 140M 3 AWD, 14G, 160M, 160M 2, 160M 3 AWD, 16G, 216, 226B, 228, 236, 2384C, 242B, 247B, 247B3, 248, 2484C, 24M, 257B, 2...
120G, 120H, 120M, 120M 2, 12H, 12M 2, 12M 3 AWD, 130G, 135H, 1390, 140M, 140M 2, 140M 3 AWD, 14G, 160M, 160M 2, 160M 3 AWD, 16G, 216, 226B, 228, 236, 2384C, 242B, 247B, 247B3, 248, 2484C, 24M, 257B, 2...
8T1687
CONNECTOR
1090, 1190, 1190T, 120H, 120H ES, 120H NA, 120K, 120K 2, 1290T, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 160K...
1090, 1190, 1190T, 120H, 120H ES, 120H NA, 120K, 120K 2, 1290T, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 160K...
6V4362
CONNECTOR
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 374F L, 385C, 5130, 5130B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 789, 789B, 789C, 793, 793B, 793C, 793D, 797, 994,...
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 374F L, 385C, 5130, 5130B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 789, 789B, 789C, 793, 793B, 793C, 793D, 797, 994,...
2D0193
CONNECTOR-PIPE
120G, 12G, 12K, 130G, 140G, 140K, 140K 2, 14G, 160G, 160K, 16G, 16H, 16H NA, 5130, 5130B, 5230, 5230B, 621, 621B, 621E, 621G, 621R, 623, 623B, 623E, 623F, 623G, 627, 627B, 627E, 627G, 631B, 631C, 631G...
120G, 12G, 12K, 130G, 140G, 140K, 140K 2, 14G, 160G, 160K, 16G, 16H, 16H NA, 5130, 5130B, 5230, 5230B, 621, 621B, 621E, 621G, 621R, 623, 623B, 623E, 623F, 623G, 627, 627B, 627E, 627G, 631B, 631C, 631G...
5T9796
CONNECTOR
784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 793, 793B, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 993K, 994, 994D, 994F, 994H
784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 793, 793B, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 993K, 994, 994D, 994F, 994H
2514243
CONNECTOR GP-ELECTRONIC
24M, 814F II, 815F II, 816F II, 824H, 825H, 826H, 834H, 836H, 844H, 854K, 966H, 988H, 990H, 992K, 994F
24M, 814F II, 815F II, 816F II, 824H, 825H, 826H, 834H, 836H, 844H, 854K, 966H, 988H, 990H, 992K, 994F
2815974
CONNECTOR AS
789D, 795F AC, 795F XQ, 844H, 844K, 990H, 990K, 993K, D9T
789D, 795F AC, 795F XQ, 844H, 844K, 990H, 990K, 993K, D9T
3717180
CONNECTOR AS
725C, 844H, 854K, 986H, 990H, 992K, 993K
725C, 844H, 854K, 986H, 990H, 992K, 993K
3664676
CONNECTOR AS
834K, 836K, 844H, 844K, 854K, 986H, 988K, 990H, 990K, 992K, 993K, 994F, 994H
834K, 836K, 844H, 844K, 854K, 986H, 988K, 990H, 990K, 992K, 993K, 994F, 994H
3574367
CONNECTOR AS
950H, 950K, 962H, 962K, 980H
950H, 950K, 962H, 962K, 980H
3574365
CONNECTOR AS
836H, 950H, 950K, 962H, 962K, 966H, 966K, 980H, 980K, 980K HLG, 988H
836H, 950H, 950K, 962H, 962K, 966H, 966K, 980H, 980K, 980K HLG, 988H
1645650
CONNECTOR AS
345B II, 345B II MH, 345B L, 994F, 994H, RM-300, RM-500, W345B II
345B II, 345B II MH, 345B L, 994F, 994H, RM-300, RM-500, W345B II
2681496
CONNECTOR AS
994F, 994H
994F, 994H
2681512
CONNECTOR
994F, 994H
994F, 994H
2609192
CONNECTOR AS
994F, 994H
994F, 994H
3309748
CONNECTOR
994F
994F
3309749
CONNECTOR AS
994F
994F