CONSOLE GP- 3540069 - Caterpillar

Illustration 5 g06186560
Table 2
Item Part No. Description Qty.
1 509-5085 Lifting Tool Assembly 1
2 McMaster #92220A262 Low Profile Cap Screw 2
3 1F-7958 Nut 2
4 5P-8245 Washer 4
5 Jaws 2
6 Foot 1
7 Fastenal #0961888 Leveler 1
8 509-5170 (not included) Lifting Tool Assembly (reference only) 1
9 Front Attachment Holes (reference only) 2
10 CST45 Output Unit Planetary Gear (reference only) 1
11 CST45 Planetary Carrier (reference only) 1 Operation Section
Attaching 509-5085 Lifting Tool Assembly to 509-5170 Lifting Tool Assembly (sold separately)
Fasten the 509-5085 Lifting Tool Assembly (1)to the Front Attachment Holes (9) of the 509-5170 Lifting Tool Assembly (8) (sold separately) using the provided hardware – two Low Profile Cap Screws (2), two 1F-7958 Nuts (3), and four 5P-8245 Washers (4). Make sure that the hardware is securely tightened.Lift a CST45 Output Unit Planetary Gear
Illustration 6 g06186586
Lift the assembled 509-5085 Lifting Tool Assembly (1) and 509-5170 Lifting Tool Assembly (8) using a suitable overhead lifting device (refer to the Tool Operating Manual for the 509-5170 Lifting Tool Assembly (8).
Tip/rotate the 509-5085 Lifting Tool Assembly (1) and lower it onto the Gear (10), capturing 9 gear teeth between the Jaws (5), as shown in Figure 3.
Continue to lower the 509-5085 Lifting Tool Assembly (1) until the Foot (6) slips underneath the Gear (10).
Raise the 509-5085 Lifting Tool Assembly (1) and ensure that:
the Foot (6) supports the bottom of the Gear (10),
the outer diameter of the Gear (10) rests against the Leveler (7), and
the overhead lift device is taut.
Lift the Gear (10) and move as needed.Note: If needed, set the Gear (10) down, and adjust the Leveler (7) as needed to make the Gear (10) level during the lift.
With the crane taut, the 509-5085 Lifting Tool Assembly (1) should be securely attached to the Gear (10) and unable to be removed except by lowering the crane. Do not attempt to lift Gear (10) if the 509-5085 Lifting Tool Assembly (1) is not secure.
Illustration 7 g06186606Removal from a CST45 Output Planetary Gear
The tool is removed from the CST45 Output Unit Planetary Gear (10) in the opposite order that it is attached:
Set the Gear (10) in a secure position such that it is not resting on the Foot.
Lower the 509-5085 Lifting Tool Assembly (1) to create slack in the overhead lifting device.
Tip/rotate the 509-55085 Lifting Tool Assembly (1)
While holding the Foot (6) clear of the Gear (10) raise the 509-5085 Lifting Tool Assembly (1) until the Jaws are free of the Gear (10).Inspection and Maintenance Section
Inspection
Inspect all components prior to each use for nicks, butts, dents, cracks, bends, or worn parts. If damage is found, discontinue use until inspected and released for use by an approved inspector at the dealership.
Inspect all welds and check for damaged, cracked, or bent components.
Inspect all hardware for damaged threads and cracked or bent components.
Do not use unless all load identification markings are legible.
Do not use if shackle holes and/ or bolt holes are elongated.
Have tools inspected annually by an approved dealership inspector. Maintain a written record of all inspections.Service