CONT GP -E 10R5644 - Caterpillar

This Program can only be administeredafter a failure occurs. The decision whether to apply the Program is madeby the dealer. When reporting the repair, use "PS50708" as the Part numberand "7755" as the Group Number. Use "96" as the Warranty Claim DescriptionCode and use "Z" as the SIMS Description Code. The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst. This Revised Service Letter replacesthe September 10, 2003 (Revised October 2003) Service Letter. Changes havebeen made to the Affected Product and Parts Needed.TERMINATION DATE
September 30, 2005PROBLEM
A new wiring harness needs to be installed andrepositioned on certain D5M and D6M Track Type Tractors. The engine wiringharness may be positioned too close to the exhaust turbo manifold resultingin damage to the harness.AFFECTED PRODUCT
Model Identification Number
***** Group 1 *****
D5M XL 6GN1-1024
5ES1-928
D5M LGP 3CR1-746
6AS1-461
D6M XL 3WN1-1275
6LR1-481
4HS1-500
D6M LGP 4JN1-1080
5NR1-390
***** Group 2 *****
D5M XL 6GN1025-Up
5ES929-Up
D5M LGP 3CR747-Up
6AS462-Up
D6M XL 3WN1276-Up
6LR482-Up
4HS501-Up
D6M LGP 4JN1081-Up
5NR391-Up
***** Group 3 *****
D5M XL 4BR1-435
4JS1-406
D5M LGP 3DR1-330
5FS1-258
D6M XL 9ZM1-581
5WR1-496
2YS1-458
D6M LGP 2RN1-441
4GS1-286
***** Group 4 *****
D5M XL 4BR436-Up
4JS407-Up
D5M LGP 3DR331-Up
5FS259-Up
D6M XL 9ZM582-Up
5WR497-Up
2YS459-Up
D6M LGP 2RN442-Up
4GS287-UpPARTS NEEDED
5 - 7K1181 Strap - Cable
1 - 1090699 Harness Assembly (for Group 1machines only)
1 - 1529811 Harness Assembly (for Group 2machines only)
1 - 1137050 Harness Assembly (for Group 3machines only)
1 - 1529809 Harness Assembly (for Group 4machines only)ACTION REQUIRED
See the attached Rework Procedure.SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs Parts Labor Hrs Parts Labor Hrs
0-3000
0-36 months 100% 3 0 0 0 0
3001-5000 /
37-60 months 33 1/3% 1.5 0 0 50% 1.5
This is a 3?hour job.PARTS DISPOSITION
Handle the parts in accordance with your WarrantyBulletin on warranty parts handling.Attach. (1-Rework Procedure)Rework Procedure
Remove the harness and replace with a new harnessof the same part number.
In the area of the turbo manifold, repositionthe harness under and around backside of the engine oil filter base. SeeIllustration 1.
Strap the harness as shown on Illustration 1.