CONTROL G 0377446 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0520 Driver Gp 1
Illustration 1 g00639484
Attach a suitable hoist and a suitable lifting sling to fan drive motor (20).
Use the hoist in order to install fan drive motor (20). The weight of fan drive motor (20) is 20 kg (45 lb).
Install two bolts (21) and the washers.
Turn the fan assembly over 180 degrees and place the fan assembly on wood blocks. Note: The installation of the adapter is not shown.
Thoroughly clean the taper on the shaft and the bore of the fan adapter prior to assembly.
Use Tooling (B) in order to install the adapter.
Illustration 2 g00639482
Attach a suitable hoist and lifting slings to fan (17), as shown.
Use the hoist in order to install fan (17). The weight of fan (17) is 41 kg (90 lb).
Install eight bolts (18) and the washers.
Illustration 3 g00639481
Apply sealant to the shaft threads. Install locknut (16) and the washer to fan assembly (15). The torque for the locknut is 340 40 N m (250 30 lb ft).
Illustration 4 g00639310
Illustration 5 g00639479
Install Tooling (A) to fan assembly, as shown.
Attach a suitable hoist and lifting slings to Tooling (A).
Use the hoist in order to install fan assembly (15). The weight of fan assembly (15) is 113 kg (250 lb).
Install eight bolts (14).
Illustration 6 g00639466
Install upper grill (13).
Install five bolts (12) and the washers. Tighten bolts (12) to a torque of 30 7 N m (22 5 lb ft).
Illustration 7 g00639465
Install lower grill (11).
Install five bolts (10) and the washers. Tighten bolts (10) to a torque of 30 7 N m (22 5 lb ft).
Illustration 8 g00639463
Install center fan guard assembly (9). Install seven bolts (8) and the washers. Tighten the bolts to a torque of 30 7 N m (22 5 lb ft). Repeat this procedure for the opposite side.
Illustration 9 g00639461
Connect hose assemblies (5) to fan drive motor (6).
Install clamps (7) and the bolts.
Illustration 10 g00639404
Attach a suitable hoist and lifting slings to lower grill (3), as shown.
Use the hoist in order to install lower grill (3). The weight of lower grill (3) is 36 kg (80 lb).
Install six bolts (4). Tighten bolts (4) to a torque of 30 7 N m (22 5 lb ft).
Illustration 11 g00639403
Attach a suitable hoist and lifting slings to upper grill (1), as shown.
Use the hoist in order to install upper grill (1) to the radiator guard. The weight of upper grill (1) is 39 kg (85 lb).
Install six bolts (2). Tighten bolts (2) to a torque of 30 7 N m (22 5 lb ft). End By:
Separate the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame Lock - Separate and Connect" for the machine that is being serviced.