CONTROL GP-TRANSMISSION 1053629 - Caterpillar

Removal Procedure
Start By:
Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of the components should be thoroughly cleaned. This will help to prevent dirt from entering the internal mechanism. Keep components covered and protected at all times.Note: Put identification marks on all hoses and on all tube assemblies for installation purposes. Plug all hose assemblies, all tube assemblies, and all open ports. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Illustration 1 g01797917
Disconnect clip (1). Remove bolt (2) .
Illustration 2 g01797918
Loosen hose clamps (3). Disconnect hose (4) .
Illustration 3 g01797919
Disconnect hose (7). Remove bolt (6) and the washers. Disconnect tube assembly (5) .
Remove bolts (9). Disconnect tube assembly (10) and the gasket.
Remove nuts (11). Remove turbocharger (8) from exhaust manifold (12) .Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3931     Anti-Seize Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision component.
Clean the mating surfaces of the exhaust manifold and the turbocharger. Clean the mating surfaces of the tube assemblies.
Ensure that the turbocharger inlet and the turbocharger outlet are clean and free from restrictions. The turbocharger shaft must rotate freely.
Illustration 4 g01797919
Install a new gasket onto exhaust manifold (12). Note: Do not apply sealant on the gasket.
Position turbocharger (8) on exhaust manifold (12) .
Apply Tooling (A) to nuts (11). Install nuts (11). Tighten nuts (11) to a torque of 44 N m (32 lb ft).
Install a new gasket and connect tube assembly (10).
Install bolts (9). Tighten bolts (9) to a torque of 22 N m (195 lb in).
Connect tube assembly (5). Install the washers and bolt (6). Tighten bolt (6) to a torque of 20 N m (177 lb in).
Connect hose (7) .
Illustration 5 g01797918
Connect hose (4). Tighten hose clamps (3) .
Illustration 6 g01797917
Install bolt (2). Tighten bolt (2) to a torque of 22 N m (195 lb in).
Connect clip (1) .End By: Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".