CONTROL & MTG GP-ENGINE ELEK 1894669 - Caterpillar

Illustration 1 g02098453
(1) Torque for the nuts ... 20 3 N m (177 27 lb in) (2) Torque for the plugs ... 145 15 N m (107 11 lb ft) (3) Torque for the solenoid valve groups ... 35 3 N m (26 2 lb ft) (4) Torque for the adapter assembly ... 17 2 N m (150 18 lb in) (5) Torque for the quick disconnect coupler assembly ... 17 2 N m (150 18 lb in) (6) Torque for bolts ... 60 7 N m (44 5 lb ft) (7) Torque for the quick disconnect coupler assembly ... 34 3 N m (301 27 lb in) (8) 207-7437 Spring Length under first test force ... 33.95 mm (1.337 inch) First test force ... 254.5 20.0 N (57.2 4.5 lb) Length under second test force ... 25.46 mm (1.002 inch) Second test force ... 1018 82 N (229 18 lb) Free length after test ... 36.78 mm (1.448 inch) Outside diameter ... 32.6 mm (1.28 inch) (9) Clearance of the stem and to the body ... 0.011 to 0.016 mm (0.0004 to 0.0006 inch) (10) Torque for the plug ... 300 40 N m (221 30 lb ft) (11) 2S-2596 Spring Length under test force ... 7.9 mm (0.31 inch) Test force ... 4.226 0.338 N (0.950 0.076 lb) Free length after test ... 33.3 mm (1.31 inch) Outside diameter ... 8.43 mm (0.332 inch) (12) Clearance of the valve and to the body ... 0.020 to 0.025 mm (0.0008 to 0.0010 inch) (13) 123-9624 Spring Length under test force ... 57 mm (2.2 inch) Test force ... 145.5 7.3 N (32.7 1.6 lb) Free length after test ... 64.70 mm (2.547 inch) Outside diameter ... 19.5 mm (0.77 inch) (14) Lubricate the bore of the O-ring seal and the backup ring lightly with the lubricant that is being sealed.Note: As required, use 6E-1637 Shim (15) in order to adjust the pressure setting. Maximum five shims can be used. (15) Thickness of one shim ... 1.0 mm (0.04 inch) (16) Torque for the valve seat ... 22 2 N m (195 18 lb in) (17) 4T-1700 Spring Length under test force ... 35 mm (1.4 inch) Test force ... 53.3 4.3 N (12.0 1.0 lb) Free length after test ... 38.25 mm (1.506 inch) Outside diameter ... 7.94 mm (0.313 inch) (18) Torque for the nut ... 35 5 N m (26 4 lb ft)Note: As required, use 096-6166 Hard Washer (19) in order to adjust the pressure setting. (19) Thickness of one hard washer ... 1.0 mm (0.04 inch) (20) Torque for the shuttle valve ... 16 3 N m (142 27 lb in) (21) Torque for the orifice plug ... 10 1 N m (89 9 lb in)