CONTROL GP-TRANSMISSION 2010212 - Caterpillar

TEBE6037-01
13Sep2017
(Revised 14Feb2018)
U-471
A-327
D-386
O-390
TM-5
Before/After
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND POSSIBLY REPAIRING CYLINDER HEAD INLET AIR CORROSION ON CERTAIN C18 MARINE ENGINES
1100 0644 0700 1222 PS45602
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45602" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 13Sep2017 Service Letter. Changes have been made to the Affected Product.
TERMINATION DATE
30Sep2019
PROBLEM
The preservation process at the factory may not have been performed adequately on certain C18 Marine Engines. This can cause the inlet air passage on the cylinder head to have corrosion.
AFFECTED PRODUCT
Model Identification Number
C18 JLE05000, 5015, 5017-5018, 5034, 5038, 5044, 5051, 5054-5055, 5061, 5067, 5096, 5098, 5100, 5108-5109, 5115, 5117-5120, 5122, 5125-5126, 5132, 5142-5144, 5146-5149, 5157-5158, 5164-5165, 5168, 5189, 5198-5201, 5212-5214, 5216, 5223, 5230-5233, 5236, 5240, 5242, 5247-5249, 5253, 5258, 5261-5263, 5265, 5268-5272, 5275, 5278, 5280, 5282-5284, 5294-5296, 5299, 5302, 5307, 5309-5310, 5312, 5315, 5317-5319, 5321-5322, 5324, 5326-5328, 5330-5332, 5335-5338, 5342, 5346-5348, 5350-5354, 5356-5358, 5360, 5364-5367, 5372, 5378-5381, 5383-5386, 5388, 5390-5392, 5399-5406, 5408-5410, 5412-5426, 5428-5431, 5433-5437, 5440-5449, 5451-5454, 5458-5459, 5461-5465, 5467-5468, 5470, 5476, 5478-5485, 5487, 5489-5491, 5494-5495, 5497, 5499, 5503-5504, 5508-5512, 5514-5524, 5526-5531, 5533-5534, 5536-5541, 5543-5578, 5580-5581, 5584-5585, 5587-5588, 5590-5594, 5596-5611, 5613, 5615-5624, 5626-5627, 5630-5633, 5636-5638, 5640-5663, 5665-5669, 5671-5694, 5696-5896
PARTS NEEDED
Qty
Part Number Description
20 2N2766 LOCKNUT (as required)
24 3E6772 SEAL-WATER (as required)
1 4N0699 GASKET (as required)
2 4P2543 FASTENER (as required)
1 5E8771 SEAL-O-RING (as required)
2 5P0840 SEAL-O-RING (as required)
1 5P5846 SEAL-O-RING (as required)
2 5P7530 SEAL-O-RING (as required)
1 5P8068 SEAL-O-RING (as required)
1 6I2517 GASKET (as required)
2 6J2245 SEAL-O-RING (as required)
4 6V4365 SEAL-O-RING (as required)
1 6V4367 SEAL-O RING (as required)
1 7D7111 SEAL-O-RING (as required)
1 8C3073 SEAL-O-RING (as required)
2 8L2746 SEAL-O-RING (as required)
6 8S9191 BOLT (as required)
6 9L5854 BAND-FILLER (as required)
1 20R3430 HEAD GP-CYL BSC (as required)
12 1061792 STUD-TAPERLOCK (as required)
2 1090072 SEAL-O-RING (as required)
1 1090073 SEAL-O-RING (as required)
1 1090077 SEAL-O-RING (as required)
1 1097411 SEAL-O-RING (as required)
2 1142687 SEAL-O-RING (as required)
2 1144427 SEAL-O-RING (as required)
1 1178801 SEAL-O-RING (as required)
1 1223772 SEAL-O-RING (as required)
1 1250434 SEAL-INTEGRAL (as required)
6 1299452 GASKET-EXH MANF (as required)
1 1422329 SEAL-DRAINBACK (as required)
6 1550809 SEAL-LINER (as required)
12 1552793 SEAL-LINER (as required)
24 1632478 SEAL-VALVE STEM (as required)
1 1674407 SEAL-O-RING (as required)
8 2147568 SEAL-O-RING-STOR (as required)
12 2243983 INSERT-SEAT (as required)
12 2265561 INSERT-VALVE (as required)
1 2271204 GASKET (as required)
2 2385080 SEAL-O-RING-STOR (as required)
1 2385081 SEAL-O-RING-STOR (as required)
6 2465659 RING-PISTON-OIL (as required)
6 2481394 KIT-GASKET-SFI (as required)
2 2492347 FILTER AS-LUBE (as required)
1 3197525 SEAL-PIP (as required)
6 3221126 LINER-CYLINDER (as required)
6 3445153 RING-PISTON (as required)
2 3450412 GASKET (as required)
6 3492568 RING-PISTON-TOP (as required)
2 3571752 GASKET-TURBO (T) (as required)
1 3590908 GASKET-CYL HEAD (as required)
6 3960368 BODY AS-PISTON (as required)
12 4907199 VALVE-INTAKE (as required)
12 4907200 VALVE-EXHAUST (as required)
1 LOCTITE Loctite 5923 Aviation Sealant (as required)
1 OIL_BULK 45L DEO (as required)
1 VCI_OIL VCI listed in SEHS9031
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 25% of dealership population. This is an initial order