CONTROL GP-UNPROGRAMMED 2503858 - Caterpillar

Fuel Injection Timing and Delivery
The ECM controls the injected fuel amount by varying the signals to the unit injectors. The unit injectors will inject fuel ONLY if the unit injector solenoid is energized. The ECM sends a 90 volt signal to the solenoid for energizing the solenoid. By controlling the timing of the 90 volt signal, the ECM controls injection timing. By controlling the duration of the 90 volt signal, the ECM controls the injected fuel amount. Injection timing is determined by engine rpm, and other engine data. The ECM senses the top center position of cylinder number 1 from the signal that is provided by the engine speed sensor. The ECM decides when the injection should occur relative to the top center position. The ECM provides the signal to the unit injector at the desired time. Unit Injector Mechanism
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Typical examples of Electronic Unit Injector fuel systems. (1) Adjusting nut (2) Rocker arm assembly (3) Unit injector (4) Push rod (5) CamshaftInjection Actuation System
The unit injector pressurizes the fuel. The correct amount of fuel is then injected into the cylinder block at precise times. The ECM determines the injection timing and the amount of fuel that is delivered. The unit injector is operated by a camshaft lobe and a rocker arm. The camshaft has three camshaft lobes for each cylinder. Two lobes operate the inlet and exhaust valves, and the other lobe operates the unit injector mechanism. Force is transferred from the unit injector lobe on the camshaft (6) through the lifter to the pushrod (4). The force of the push rod is transferred through rocker arm assembly (2) and to the top of the unit injector. The adjusting nut (1) allows setting of the unit injector adjustment. Refer to Systems Operation/Testing and Adjusting, "Unit Injector Adjustment" for the proper setting of the unit injector adjustment. Unit Injector
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(1) Solenoid (2) Tappet (3) Plunger (4) Barrel (5) Nozzle AssemblyOperation of the Fuel Injector
The operation of the Electronic Control Unit (EUI) consists of the following four stages: Pre-injection, Injection, End of injection and Fill. Unit injectors use a plunger and barrel to pump high pressure fuel into the combustion chamber. Components of the injector include the tappet, the plunger, the barrel and nozzle assembly. Components of the nozzle assembly include the spring, the nozzle check, and a nozzle tip. The cartridge valve is made up of the following components: solenoid, armature, poppet valve and poppet spring.The injector is mounted in an injector bore in the cylinder head which has an integral fuel supply passage. The injector sleeve separates the injector from the engine coolant in the water jacket. Some engines use a stainless steel sleeve. The stainless steel sleeve fits into the cylinder head with a light press fit.
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Pre-injection (A) Fuel supply pressure (B) Injection pressure (C) Moving parts (D) Mechanical movement (E) Full movementPre-injection metering starts with the injector plunger and the injector tappet at the top of the fuel injection stroke. When the plunger cavity