CONTROL GP-JOYSTICK 2690262 - Caterpillar

REBE7145-01
12Aug2011
(Revised 30Oct2012)
U-330
A-273
D-293
O-285
TM-19
After Failure Only
PRODUCT SUPPORT PROGRAM FOR REPLACING THE ENGINE OIL COOLER CORES ON CERTAIN 3516C MARINE PROPULSION ENGINES
1307 1378 PS52065
This Program can only be administered after a failure occurs.The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS52065" as the Part Numberand "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 12Aug2011 Service Letter. Changes have been made to the Parts Needed.
TERMINATION DATE
31Aug2013
PROBLEM
The existing oil cooler can fail on certain 3516C Marine Propulsion Engines. If the existing 197-1928 or 0R-5667 oil cooler fails it can leak engine oil into the cooling system.
AFFECTED PRODUCT
Model Identification Number
3516B PAG00112-00124, 128-130, 133-136, 138, 143-144, 146-150, 152-154, 177-186, 189-190, 202-209, 215-217, 219-225, 229-230, 232-237, 240-243, 245-252, 257-263, 266, 269-312, 317-319, 321-322, 324-325, 330-331, 334-339, 344-346, 349-353, 355-361, 364-378, 381-383, 392, 395-400, 413-420, 424-434, 440, 442-452, 455-480
PARTS NEEDED
Qty
Part Number Description
1 3P0653 SEAL-O-RING
1 3P0655 SEAL-O-RING
2 4N1320 GASKET-ADAPTER
1 4W0530 RING-RETAINING
1 6J2244 SEAL-O-RING
1 6V1454 SEAL-O RING
1 6V3908 SEAL-O-RING
5 6V5066 SEAL-O RING
1 7N4932 GASKET
1 7N4945 GASKET
1 8C3107 SEAL-O-RING
1 10R5667 CORE AS
2 1058901 GASKET
5 1092332 SEAL-O-RING
1 1113820 RING - RETAINER
1 1539963 RING
5 2377623 SEAL-O-RING
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 6% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Failure of the 197-1928 or 0R-5667 oil cooler can be detected by using the following method. View the coolant level sight glass in the expansion tank for an indication of oil in the coolant. If oil is visible in the sight glass, then the oil cooler may have failed. Replace the oil cooler per SENR6564, Disassembly and Assembly.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-7500 hrs,
0-45 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
7501-15000 hrs,
46-90 mo 50.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 4.7-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.