CONTROL GP-ELECTRONIC 3E6310 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-6080 Torque Multiplier 1
5P-1748 Socket 1
B 4C-5593 Anti-Seize Compound -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01294891Note: If the timing pins can not be installed in the camshaft, it may be necessary to loosen the rocker arm adjustment screws and the fuel injector adjustment screws. This is done so that the camshaft can be turned.
Install camshaft timing pin (6) in the camshafts.
Install the timing pin in the crankshaft.
Illustration 2 g01294895
Earlier
Illustration 3 g00636485
Later
Note: The later engine has an adapter for the governor drive that is mounted on the camshaft drive gear.
Place plate (5) in position on camshaft drive gear (1). Install bolts (2).
Apply Tooling (B) to the threads of bolt (4).
Attach a suitable lifting device to camshaft drive gear (1). The weight of camshaft drive gear (1) is approximately 35 kg (77 lb). Place camshaft drive gear (1) in position on the camshaft. Install washer (3) and bolt (4). Tighten bolt (4) by hand.
Remove the crankshaft timing pin from the crankshaft.
If only one camshaft drive gear was removed, the camshaft timing pin must be removed from the camshaft with the drive gear that was not removed before the engine is turned.
Turn the flywheel backward about 20 degrees.
If the crankshaft is turned more than 20 degrees, interference between the pistons and the valves may occur.
Turn the flywheel in the direction of the engine rotation until the crankshaft timing pin can be reinstalled in the crankshaft. This procedure holds the backlash in the timing gears in the direction of the normal engine rotation.
If you miss the location of the crankshaft timing pin, do not continue to turn the flywheel in the same direction. If you miss the location of the crankshaft timing pin, repeat Step 7 and Step 8.
Remove the camshaft timing pins and the crankshaft timing pin.
Use Tooling (A) in order to tighten bolt (4) to a torque of 2000 275 N m (1480 200 lb ft).
Strike plate (5) with a punch and a hammer. The punch must be made of brass or bronze. This will seat the gear on the tapered drive shaft. Repeat Step 11. Repeat this procedure until the torque does not change.
Verify the correct camshaft timing. Refer to Testing And Adjusting, "Camshaft Timing".
Remove the crankshaft timing pin and the camshaft timing pin. Return the pins to the correct storage locations.
Install the rear camshaft inspection covers on both sides of the engine. End By:
Install the governor drive. Refer to Disassembly and Assembly, "Governor Drive - Install".