CONTROL GP 9U0641 - Caterpillar

New" size=-1>Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-2000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
2001-4000 hrs,
25-48 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 10.0-hour job for Group 1
Note: An additional 25 hours of labor to flush and clean the oil system can be claimed if there was a major failure that sent debris through the system. The filter should be cut open and an SOS sample taken to confirm debris is present. The SOS report should be attached to the warranty claim when filing for the additional labor.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-2000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
2001-4000 hrs,
25-48 mo 33.3% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 10.0-hour job for Group 2
Note: An additional 25 hours of labor to flush and clean the oil system can be claimed if there was a major failure that sent debris through the system. The filter should be cut open and an SOS sample taken to confirm debris is present. The SOS report should be attached to the warranty claim when filing for the additional labor.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Replace the failed 2307551 Torque Converter using the following procedure for both Group 1 and Group 2.
Cat Branded JLG Telehandler Serial Numbers.
These serial numbers are for reference ONLY, DO NOT use for filing warranty claims
The Power Module serial numbers (MLS prefix) MUST be used for warranty claims.
TH220B
TBF00100-00124, 126-141, 143-268, 270, 272-285, 287-339, 341-343, 345-347, 349-378,
383, 384, 387-390, 393, 397, 399
TH330B
TBG00100-00113, 115-187, 189-196, 199-382, 384, 386-400, 402-426, 428-437, 439, 441,
442, 445-511, 513-587, 589-617, 619-622, 625, 629-631, 633-640, 642, 660, 664
TH360B
TBH00100-00102, 104-133, 135-139, 141-227, 229-560, 562-645, 647-689, 691-694, 696-802, 804-809, 811-818, 820-823, 825-839, 841-846, 848-855, 857, 858, 862, 879
TH560B
TBP00100-00108, 110-151, 153-160, 162-174, 178, 179, 182
TH580B
TBJ00101-00114, 116-206, 208-213, 215-248, 250-255, 257-272, 274, 275, 277-280, 282-284, 286-310, 312, 313, 315-317,319-323, 326, 327, 329, 332, 335, 340, 390
Refer to the Service Manuals as necessary.
RENR5186, Disassembly and Assembly Manual TH350B, TH355B, TH360B, TH460B, TH560B Telehandler Power Train.
RENR7706, Disassembly and Assembly Manual TH220B and TH330B Telehandler Power Train.
RENR7755, Disassembly and Assembly Manual TH580B Telehandler Power Train.
1. Remove the transmission and torque converter from the machine and then remove the converter from the transmission.
2. Install a new 1788164 Lip Seal.
3. Install the new 2935003 Torque Converter.
4. Install the transmission and torque converter into the machine.
5. Use new 1076826 Bolts to install the front and rear drive shafts to the transmission.
6. Install a new 1G8878 Power Train Oil Filter.
7. Test the machine for proper operation.