CORD AS 9Y3742 - Caterpillar

Illustration 1 g00667492
To prevent damage to the motor, the case must be filled with hydraulic oil at least to the fill port before operation.
Relief valve pressure setting ... 35800 1470 kPa (5200 215 psi) (1) Apply 1U-8846 Sealant to the mating surface of the cover and the gear. (2) Torque for sixteen bolts ... 35 2 N m (26 1 lb ft) (3) 7I-1082 Spring Free length ... 19.0 mm (.75 inch) Outside diameter ... 16.6 mm (.65 inch) (4) 7I-1110 Spring Free length ... 42.5 mm (1.67 inch) Outside diameter ... 55.0 mm (2.17 inch) (6) Torque for ten plugs ... 15 1 N m (11 1 lb ft) (7) Torque for two plugs ... 34 5 N m (25 4 lb ft) (8) Torque for two plugs ... 20 2 N m (15 1 lb ft) (9) Torque for two caps ... 98 10 N m (70 7 lb ft) (10) Torque for two bodies ... 200 20 N m (150 15 lb ft) (11) Torque for plug ... 49 5 N m (36 4 lb ft) (12) 096-3978 Spring Free length ... 34.7 mm (1.37 inch) Outside diameter ... 14.0 mm (.55 inch) (13) Torque for ten bolts ... 190 15 N m (140 11 lb ft) (14) Torque for two plugs ... 98 10 N m (70 7 lb ft) (15) Torque for eight screws ... 69 5 N m (50 4 lb ft) (15) Apply 9S-3262 Thread Lock to eight screws. (20) 095-7380 Spring Free length ... 15.0 mm (.59 inch) Outside diameter ... 11.7 mm (.46 inch) (21) Torque for two orifices ... 10 1 N m (7 1 lb ft) (22) Torque for eight bolts ... 78 8 N m (60 6 lb ft) (23) Torque for two plugs ... 85 8 N m (65 6 lb ft) (24) 7I-1138 Spring Free length ... 66.5 mm (2.62 inch) Outside diameter ... 37.0 mm (1.46 inch) (25) Torque for plug ... 69 5 N m (50 4 lb ft)Release the port for unlocking the parking brake to the atmosphere. Apply the driving torque of the motor output shaft to 213 N m (155 lb ft). Adjust shim (5) so that the motor output shaft will not rotate. (5) Adjust shims in order to obtain the correct clearance: 096-1521 Shim thickness ... 1.0 mm (.04 inch) 096-3785 Shim thickness ... 1.2 mm (.05 inch) 096-3786 Shim thickness ... 1.4 mm (.055 inch) 096-3787 Shim thickness ... 1.6 mm (.063 inch) 096-3788 Shim thickness ... 1.8 mm (.07 inch) 096-1522 Shim thickness ... 2.0 mm (.08 inch)Preload adjustment of bearing:
Tighten nut (16) in order to remove the clearance between housing (19) and bearing (17) .
Rotate housing (18) several times.
Adjust nut (16) so that the rotating torque of housing (18) becomes