CORE AS-AFTERCOOLER 2006415 - Caterpillar

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Grind 10 mm (0.4 inch) of material at Location (D)
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Grind 10 mm (0.4 inch) of material at Location (E)
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((F)) Location
Grind 4 mm (0.2 inch) of material at Location (F) and make a chamfer of 15 mm (0.6 inch) by 15 mm (0.6 inch)
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((G)) Location
Grind 4 mm (0.2 inch) of material at Location (G) and make a chamfer of 15 mm (0.6 inch) by 15 mm (0.6 inch)
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(3) 516-0483 Plate
(D1) 82 5 mm (3.2 0.2inch)
(W1) 6 mm (0.24 inch) fillet weld
Weld a 6 mm (0.24 inch) fillet weld all around.
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(2) 516-0482 Plate
(H) Do Not Weld Area
(D2) 89 5 mm (3.5 0.2 inch)
(W1) 6 mm (0.24 inch) fillet weld
Weld a 6 mm (0.24 inch) fillet weld all around, except for area (H).Installation Procedure
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Reassemble bowl (5) and bulldozer (9) with pins (6) bolts (7) and washers (8).
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(J) Gap
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(J) Gap
Before assembling the hydraulic cylinders to the Multi-Purpose Bucket, verify that there is no interference when actuating the Bowl As.Use a lifting device to move the Bowl As.Check all the clearance with the castings. Grind if necessary. Gaps (J) should be greater than 3 mm (0.1 inch) to 5 mm (0.2 inch).
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(3) 516-0483 Plate
Use a lifting device to move the Bowl As until contacting plate (3)
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(2) 516-0482 Plate
(D3) Distance Measurement
Measure distance (D3)
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(4) Fabricated Block
(D4) 3 mm (0.11 inch) maximum
Install fabricated block (4) to fill the gap measured on the right side. The gap should not exceed 3 mm (0.1 inch) after installing the block.
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(4) Fabricated Block
Weld the block with a 5 mm (0.20 inch) fillet
Reinstall tip and adapters on the bucket.
Install the bucket back onto the machine.