CORE AS-RADIATOR 2W5542 - Caterpillar

REBE5001-01
17Apr2009
(Revised 06Jul2009)
U-149
A-129
TT-19
Safety
PRODUCT IMPROVEMENT PROGRAM FOR REPLACING THE AFTERTREATMENT REGENERATION DEVICE (ARD)COMBUSTION BODY AND EXTENSION PIPE ON CERTAIN C13 ON-HIGHWAY TRUCK ENGINES INSTALLED IN SPARTAN CHASSIS
108B 1061 PI10752
This Program must be administered as soon as possible.When reporting the repair, use "PI10752" as the Part Number and "7751" as the Group Number, "56" as the Warranty ClaimDescription Code and "T" as the SIMS Description Code.
Exception: If the repair is done after failure, use "PI10752" as the Part Number, "7751" as the Group Number,"96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
This Revised Service Letter replaces the 17Apr2009 Service Letter. Changes have been made to Parts Needed, Action Required, and Rework Procedure.
PROBLEM
This Product Improvement Program is a Safety recall in accordance with the US National Traffic and Motor Vehicle Safety Act and the Canadian Motor Vehicle Safety Act. The extension pipe attached to the Aftertreatment Regeneration Device (ARD) may develop a crack or hole and heat and flame may escape during a regeneration of the Diesel Particulate Filter, which may result in a fire hazard. This PIP identifies the final remedy repair and notifies the customer that the final remedy is available.
It is a violation of US Federal law for a dealer to deliver a new motor vehicle or new or used engine covered by this Safety PIP until the PIP has been completed.
AFFECTED PRODUCT
Model Identification Number
C13 LEE01503, 1977, 3680, 4141, 4488, 4495, 4588, 4646, 5748, 6377, 6389, 6398, 6406, 6906, 6922, 7069, 7467, 7835, 8102, 8339, 8584, 8642, 8645, 8647, 8867, 8899, 9000, 9019, 9374, 10414, 11759, 12238, 12291, 12297, 12302, 13097, 14231, 14866, 15293, 15302, 15307, 15657, 16448, 16490, 16996, 17216, 17234, 17255, 17313, 18220, 18336, 18372, 18402, 18409, 18495, 18513, 18553, 18601, 19219, 19619, 19629, 20168, 20211, 20381, 20417, 20429, 20613, 20729, 20749, 20770, 21404, 21426-21427, 21444, 21451, 21464, 21468, 21497, 21500, 21502, 21671, 21676, 21683, 21688-21689, 21694, 21706, 21712, 21718, 21721, 21743, 21745, 21751, 21761-21762, 21765, 21776, 21782, 21784, 21791, 21806, 21821-21822, 21827, 21843, 21845, 21849, 21858-21859, 21862, 21865, 21869, 21890, 21895, 21898, 21904, 21908, 21910, 21912, 21916, 21923, 21928, 21937-21938, 21941-21942, 21950, 21953, 21956-21957, 21960, 21973, 21996, 21998, 22006, 22017, 22025, 22048, 22051-22052, 22056, 22063, 22072-22074, 22077, 22093, 22096, 22100, 22109-22110, 22123, 22127, 22150-22151, 22153, 22161, 22164, 22166, 22172, 22181, 22183-22184, 22191, 22195, 22198, 22216, 22233-22234, 22239, 22241, 22243, 22246, 22252, 22270, 22279, 22283, 22289, 22295, 22297-22298, 22304, 22311, 22322, 22336, 22341, 22350, 22354, 22357, 22359, 22362-22363, 22367, 22371-22372, 22375, 22377, 22379, 22386, 22397, 22402, 22404, 22430, 22453, 22458, 22463, 22467, 22469, 22477-22478, 22480, 22487, 22491, 22509, 22520, 22525, 22531-22532, 22539, 22556, 22560, 22566, 22572, 22578, 22580-22581, 22588, 22593, 22607, 22623, 22625, 22631, 22641-22642, 22669, 22678, 22690, 22713, 22717, 22733, 22737, 22741-22742, 22746, 22749, 22762, 22770, 22780, 22783, 22788, 22793, 22796, 22810-22811, 22833, 22843, 22853, 22873, 22880, 22882, 22885, 22903-22904, 22915, 22930, 22954, 22956, 23876
PARTS NEEDED
Qty
Part Number Description
3 5P0599 CLAMP-BAND
1 8E9571 WASHER-HARD
2 8T8442 BOLT-SOCKET HEAD
1 2073LL2001 OEM EXTENSION PIPE - (ORDER FROM OEM AS REQUIRED)
1 2893107 GASKET
1 2893926 HOSE AS-F MAIN
1 2893927 HOSE AS-F PILOT
1 2893928 HOSE AS-COOLANT
1 2893929 HOSE AS-COOLANT
1 2893930 TUBE AS-AIR
2 2967780 GASKET
1 3008688 CLAMP-V-BAND
1 3009558 LOOM-HOSE
1 3079892 CLAMP-V-BAND
1 3253698 BODY-MACHINED
1 3282728 SHIELD - HEAT
1 3284158 SUPPORT