CORE AS-CONDENSER 3298587 - Caterpillar

Start By:a. remove alternatorb. remove fuel priming pumpc. remove fand. remove muffler & exhaust group1. Drain the oil from the engine. 2. Remove two bolts (1) and pipe (2). 3. Remove two pins (3). Remove two flow gates (4). 4. Remove six bolts (5) and shroud cover (6). 5. Loosen clamp (7) and separate air cleaner line (8) from turbo charger (9). 6. Loosen hose clamp (10) and disconnect bottom radiator hose (11). 7. Disconnect oil drain line (12). 8. Remove two wiring harness clamps (13). Mark and disconnect four wires and one cable (14). 9. Remove three clamps (15). 10. Remove two clamps (16).11. Remove two bolts (17) and bracket (18) with the flow gate motor. Lay the bracket and flow gate motor out of the way. 12. Remove two bolts (19). Pull back and out of the way bracket and lines (20). 13. Loosen hose clamp (21) and disconnect line (22). Remove two clamps (23). 14. Loosen the screw and disconnect linkage (24).15. Remove the two bolts and remove the bracket and linkage (25). 16. Mark all wires as to their location for installation.17. Disconnect two wires (26) from governor (27).18. Disconnect three wires (28) from sending unit (29). 19. Fasten a hoist using tool (A). 20. Remove two front motor mount bolts (30). 21. Remove twelve bolts (31).22. Carefully move the engine towards the radiator to separate the engine from the pump gear box. Remove the engine from the machine. The weight of the engine is approximately 500 kg (1100 lb). The following steps are for the installation of the engine.23. With tool (A) and the hoist, carefully lower the engine into the machine.24. Align the shaft into the gear box and move the engine into the proper position with the motor mounts properly aligned. Install twelve bolts (31).25. Install two front motor mount bolts (30).26. Remove tool (A).27. Connect three wires (28) to sending unit (29).28. Connect two wires (26) to governor (27).29. Install bracket and linkage (25) with the two bolts.30. Connect linkage (24) and tighten the screw.31. Install two clamps (23), connect line (22) and tighten clamp (21).32. Install bracket and lines (20) with two bolts (19).33. Install bracket with flow gate motor (18) with two bolts (17).34. Install two clamps (16).35. Install three clamps (15)36. Connect cable and four wires (14). Install two clamps (13).37. Connect oil drain line (12).38. Connect bottom radiator hose (11) and tighten hose clamp (10).39. Connect air cleaner line (8) to the turbo charger and tighten clamp (7).40. Install shroud cover (6) with six bolts (5).41. Install two flow gates (4) and two pins (3).42. Install pipe (2) and two bolts (1).43. Fill the engine with oil to the correct level. See the Maintenance Manual.End By:a. install muffler & exhaust groupb. install fanc. install fuel priming pumpd. install alternator