9S9022 CORE ASSEM. Caterpillar parts
D9G
Rating:
Alternative (cross code) number:
CA9S9022
9S-9022
9S9022
CA9S9022
9S-9022
9S9022
Weight: 420 pounds 190 kg.
TRACK-TYPE TRACTOR,
Compare Prices: .
As an associate, we earn commssions on qualifying purchases through the links below
CTP 9S9022 Core Assembly Radiators for Models D9G
CTP Reduce the cost of radiator repairs || Provide superior performance || Improved resistance
CTP Reduce the cost of radiator repairs || Provide superior performance || Improved resistance
CTP 9S9022 Core Assembly Radiators for Models D9G
CTP Reduce the cost of radiator repairs || Provide superior performance || Improved resistance
CTP Reduce the cost of radiator repairs || Provide superior performance || Improved resistance
Number on catalog scheme:
25
For full view, you need register
Compatible equipment models: 9S9022:
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 339-9354 Fuel LineCap Kit 1
265-2256 Wipers 1 Start By:
Remove the air inlet manifold.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Do not open the high pressure fuel system without allowing the fuel system to purge. After the engine has shut down, allow the fuel system to purge for ten minutes. This operating fuel system contains high pressure. Exposure to high pressure fuel can result in personal injury.
Note: Use Tooling (A) to cap tube assemblies, fittings, ports, and any opening in the fuel system in order to prevent contamination.Note: Do not remove all the quills in order to maintain the alignment of the rail. Maintain at least two quills attached to the rail at all times. If necessary, replace with new quill.
Illustration 1 g03686122
Remove bolt (4) and tube (1).
Remove four bolts (3) and quill tube assembly (2)
Illustration 2 g03686289
Remove bolt (5) and the clamp from tube assembly (6).
Illustration 3 g03686310
Illustration 4 g03686322Note: Cap tube assemblies, fittings, ports, and any opening in the fuel system in order to prevent contamination.
Disconnect tube assembly (7) and remove the bolts on tube assembly (6). Remove bolts (9). Disconnect tube assembly (8). Remove tube assembly (6) and the O-ring seals. Remove bolts (10). Note: If necessary, secondary fuel filter lines may need removed in order to remove tube assembly (6).Note: Replace with new bolts (9)
Illustration 5 g03686530
Illustration 6 g03686550
Remove bolts (13). Remove bolts (14) and bolts (15). Repeat for the opposite side. Note: Replace with new bolts (13)
Remove tube assembly (11). Remove tube assembly (12) and the O-ring seal.
Illustration 7 g03686662
Attach a suitable lifting device onto fuel rail (17). The weight of fuel rail (17) is approximately 60 kg (131 lb). Remove bolts (16). Remove fuel rail (17).
Place the high-pressure fuel rail on a clean surface. Support the rail so the weight is not resting on the quills. All openings should be capped or plugged in order to prevent contamination.
Repeat Step 7 for the opposite side. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 339-9354 Fuel LineCap Kit 1
265-2256 Wipers 1 Note: When Tooling (A) is removed be careful to prevent contamination.
Install the high-pressure fuel rail (17) in the reverse order of removal.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 339-9354 Fuel LineCap Kit 1
265-2256 Wipers 1 Start By:
Remove the air inlet manifold.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Do not open the high pressure fuel system without allowing the fuel system to purge. After the engine has shut down, allow the fuel system to purge for ten minutes. This operating fuel system contains high pressure. Exposure to high pressure fuel can result in personal injury.
Note: Use Tooling (A) to cap tube assemblies, fittings, ports, and any opening in the fuel system in order to prevent contamination.Note: Do not remove all the quills in order to maintain the alignment of the rail. Maintain at least two quills attached to the rail at all times. If necessary, replace with new quill.
Illustration 1 g03686122
Remove bolt (4) and tube (1).
Remove four bolts (3) and quill tube assembly (2)
Illustration 2 g03686289
Remove bolt (5) and the clamp from tube assembly (6).
Illustration 3 g03686310
Illustration 4 g03686322Note: Cap tube assemblies, fittings, ports, and any opening in the fuel system in order to prevent contamination.
Disconnect tube assembly (7) and remove the bolts on tube assembly (6). Remove bolts (9). Disconnect tube assembly (8). Remove tube assembly (6) and the O-ring seals. Remove bolts (10). Note: If necessary, secondary fuel filter lines may need removed in order to remove tube assembly (6).Note: Replace with new bolts (9)
Illustration 5 g03686530
Illustration 6 g03686550
Remove bolts (13). Remove bolts (14) and bolts (15). Repeat for the opposite side. Note: Replace with new bolts (13)
Remove tube assembly (11). Remove tube assembly (12) and the O-ring seal.
Illustration 7 g03686662
Attach a suitable lifting device onto fuel rail (17). The weight of fuel rail (17) is approximately 60 kg (131 lb). Remove bolts (16). Remove fuel rail (17).
Place the high-pressure fuel rail on a clean surface. Support the rail so the weight is not resting on the quills. All openings should be capped or plugged in order to prevent contamination.
Repeat Step 7 for the opposite side. Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 339-9354 Fuel LineCap Kit 1
265-2256 Wipers 1 Note: When Tooling (A) is removed be careful to prevent contamination.
Install the high-pressure fuel rail (17) in the reverse order of removal.
Caterpillar parts catalog:
Parts core Caterpillar catalog:
3S4786
CORE ASSEM.
594, D9G, D9H
594, D9G, D9H
631C, 983, D8H
7S2538
CORE ASSEM.
983, 983B
983, 983B
1P6880
CORE ASSEM.
561C, D5
561C, D5
955K, 955L
2S3734
CORE
D8H, D9G
D8H, D9G
631C, 657B, 666, 824B, 983