1156504 COVER GP-CYLINDER BLOCK Caterpillar parts
3512B, 3512C
Rating:
Alternative (cross code) number:
CA1156504
115-6504
1156504
CA1156504
115-6504
1156504
GEN SET ENGINE, GENERATOR SET,
Information:
Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-9120     Socket (1)     1    
( 1 ) Tool (A) is a 46 mm socket.Start By:
Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00537543
Install nut (3) and the washer onto the crankshaft. Use Tool (A) to turn the crankshaft.
Remove twelve nuts (1) that secure connecting rod caps (2). Remove six connecting rod caps (2) .Note: Be careful not to damage the bearings. Mark each connecting rod cap and the bearing in order to ensure installation in the original location.
Illustration 2 g00537544
Use tape or rubber tubing on connecting rod bolts (6) to protect the crankshaft.
Carefully push the connecting rods and the pistons into the top of bores.
Remove fourteen bolts (4) that secure crankshaft main bearing caps (5). Remove seven crankshaft main bearing caps (5) .Note: Be careful not to damage the bearings. Mark each crankshaft main bearing cap and the bearing in order to ensure installation in the original location.
Illustration 3 g00537545
Fasten a suitable lifting device and straps to crankshaft (7). Remove the crankshaft. The weight of the crankshaft is 39 kg (86 lb).Note: Be careful not to damage the finished surfaces on the crankshaft.
Illustration 4 g00537866
Remove the upper halves of crankshaft main bearings (8). If necessary, remove thrust washers (9) .
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-9120     Socket (1)     1    
( 1 ) Tool (A) is a 46 mm socket.Start By:
Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Remove".
Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing - Remove and Install".
Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00537543
Install nut (3) and the washer onto the crankshaft. Use Tool (A) to turn the crankshaft.
Remove twelve nuts (1) that secure connecting rod caps (2). Remove six connecting rod caps (2) .Note: Be careful not to damage the bearings. Mark each connecting rod cap and the bearing in order to ensure installation in the original location.
Illustration 2 g00537544
Use tape or rubber tubing on connecting rod bolts (6) to protect the crankshaft.
Carefully push the connecting rods and the pistons into the top of bores.
Remove fourteen bolts (4) that secure crankshaft main bearing caps (5). Remove seven crankshaft main bearing caps (5) .Note: Be careful not to damage the bearings. Mark each crankshaft main bearing cap and the bearing in order to ensure installation in the original location.
Illustration 3 g00537545
Fasten a suitable lifting device and straps to crankshaft (7). Remove the crankshaft. The weight of the crankshaft is 39 kg (86 lb).Note: Be careful not to damage the finished surfaces on the crankshaft.
Illustration 4 g00537866
Remove the upper halves of crankshaft main bearings (8). If necessary, remove thrust washers (9) .
Caterpillar SIS machinery equipment:
Caterpillar SIS
PM3512 Power Module TC800001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set Engine 8RM00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set Engine 6WN00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set 6GW00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set CMC00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set BRK00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set Oil Field Land Rig PTM00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set ZAH00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512C Generator Set SBG00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set YAM00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
3512B Generator Set YAY00001-UP »
115-6504
COVER GP-CYLINDER BLOCK
Caterpillar parts catalog:
Parts cover Caterpillar catalog:
4304226
COVER GP-CAMSHAFT
3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3516, G3516B, XQC1200, XQC1600
3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3516, G3516B, XQC1200, XQC1600
3934977
COVER GP-CAMSHAFT
3512, 3512B, 3512C, 3516, 3516B, 3516C, 793D, G3516, G3516B
3512, 3512B, 3512C, 3516, 3516B, 3516C, 793D, G3516, G3516B
3948047
COVER GP-VALVE MECHANISM
3512B, 3512C
3512B, 3512C
7N8374
COVER-PUMP
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 215B, 235B, 3176C, 3196, 330, 330 FM L, 330 L, 3304, 3304B, 33...
120G, 12G, 12H, 12H ES, 12H NA, 130G, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 1673C, 215, 215B, 235B, 3176C, 3196, 330, 330 FM L, 330 L, 3304, 3304B, 33...
2P2772
COVER
16G, 16H NA, 245, 245B, 24H, 24M, 3176B, 3176C, 3196, 3204, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3406E, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3456, 3508, 3508B, 3508C, 3512, 3...
16G, 16H NA, 245, 245B, 24H, 24M, 3176B, 3176C, 3196, 3204, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3406E, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3456, 3508, 3508B, 3508C, 3512, 3...
9S2255
COVER
120G, 120H, 120H ES, 120H NA, 12G, 12H ES, 12H NA, 130G, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 3114, 3116, 3126, 3126B, 317...
120G, 120H, 120H ES, 120H NA, 12G, 12H ES, 12H NA, 130G, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 3114, 3116, 3126, 3126B, 317...
9G0004
COVER AS-TERMINAL
120G, 120H, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12K, 12M, 130G, 135H, 1390, 140G, 140H, 140K, 140K 2, 143H, 14H, 160G, 160H, 160K, 163H, 16H, 215, 215B, 2384C, 2484C, 24H, 24M, 2590, 30/30, 305.5, 3...
120G, 120H, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12K, 12M, 130G, 135H, 1390, 140G, 140H, 140K, 140K 2, 143H, 14H, 160G, 160H, 160K, 163H, 16H, 215, 215B, 2384C, 2484C, 24H, 24M, 2590, 30/30, 305.5, 3...
9G8909
COVER-TERMINAL
1090, 1190, 1190T, 120B, 120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 1290T, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 1390, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H,...
1090, 1190, 1190T, 120B, 120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 1290T, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 1390, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H,...
8P1438
COVER
245, 245B, 24H, 24M, 3406B, 3406C, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 613C, 613C II, 613G, 615, 65, 65C, 65E, 725, 725C, ...
245, 245B, 24H, 24M, 3406B, 3406C, 3408, 3408B, 3408C, 3408E, 3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 613C, 613C II, 613G, 615, 65, 65C, 65E, 725, 725C, ...
5N8363
COVER AS
3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, 5230, 5230B, 776C, 776D, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 793B,...
3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 3606, 3608, 3612, 3616, 3618, 5230, 5230B, 776C, 776D, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 793B,...
2S2923
COVER AS
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 160G, 160H, 160H ES, 160H NA, 160...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H, 14G, 14H, 160G, 160H, 160H ES, 160H NA, 160...
2W8894
COVER
3508, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 785, 994, PM3512, PM3516
3508, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 785, 994, PM3512, PM3516
2357992
COVER GP-INSTRUMENT PANEL
3406C, 3456, C18
3406C, 3456, C18
1208144
COVER GP-COOLING SYSTEM
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3606, G3608, G3612, G3616
3606, 3608, 3612, 3616, C280-12, C280-16, C280-6, C280-8, G3606, G3608, G3612, G3616
3283080
COVER GP-ACCESS
834H, 988H
834H, 988H
2358025
COVER GP-FRONT HOUSING
385B, 5090B, 657B, D350E II, D400E II, R2900
385B, 5090B, 657B, D350E II, D400E II, R2900
3882501
COVER GP
450E
450E
3611625
COVER GP-EXTENSION BOX
3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C27, C32, G3516H
3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C27, C32, G3516H
2527462
COVER GP-EXTENSION BOX
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C32
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C32
1160694
COVER GP-GOVERNOR
3406B, 3406C
3406B, 3406C
3902969
COVER GP-GENERATOR
G3512E
G3512E