1167057 COVER GP-CYLINDER BLOCK Caterpillar parts
3116
Rating:
Alternative (cross code) number:
CA1167057
116-7057
1167057
CA1167057
116-7057
1167057
TRUCK ENGINE,
Compatible equipment models: 1167057:
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9352 Engine Stand 1
B 138-7575 Link Bracket 2
C - Three Bond 1217D -
Refer to Specifications, "Crankshaft" for more information. If necessary, replace the crankshaft or recondition the crankshaft.
Ensure that the parent bores for the crankshaft bearings in the cylinder block are clean. Ensure that the threads for the bearing bolts in the cylinder block are clean and free from damage.
Clean the crankshaft bearings and the thrust washers. Inspect the bearings and the thrust washers for wear or damage. If necessary, replace the bearings and the thrust washers.Note: If the crankshaft bearings are replaced, check whether oversize bearings were previously installed. If the thrust washers are replaced, check whether oversize thrust washers were previously installed.
Ensure that all of the lubrication passages are clean and free of debris.
Illustration 1 g02861383
Install the upper thrust bearing (10) and the upper main bearings (9).Note: The upper thrust bearing (10) is installed at the Number (4) bearing cap with the oil groove facing outward.
Illustration 2 g02861360
Use a suitable lifting device to install crankshaft (8). The weight of crankshaft (8) is approximately 32 kg (70 lb).Note: Do not damage the finished surfaces on the crankshaft.
Illustration 3 g02861257
Apply clean engine oil onto bolts (4). Install bearing caps (5) and install bolts (4).Tighten bolts (4) to a torque of 142.5 4.5 N m (105.1 3.3 lb ft).
Install the lower thrust bearing (7) and the lower main bearings (6).Note: The lower thrust bearing (7) is installed at the Number (4) bearing cap with the oil groove facing outward.
Illustration 4 g02861239
Apply Tooling (C) onto the mating surface of crankcase (3). Use Tooling (B) and a suitable lifting device to install crankcase (3). Install bolts (2). Tighten bolts (2) to a torque of 52 3 N m (38.4 2.2 lb ft).
Rotate engine (1) to the upright position.
Check the crankshaft end play, side clearance, and oil clearance. Refer to Specifications, "Crankshaft" for more information.
If the crankshaft has been reground or if the crankshaft has been replaced, the height of the piston above the cylinder block must be inspected to determine the correct head gasket thickness. Refer to Specification, "Cylinder Head" and the section on Selecting the Correct Cylinder Head Gasket.
Remove engine (1) from Tooling (A).End By:
Install the pistons and connecting rods.
Install the front housing.
Install the flywheel housing.
Install the oil strainer.
Install the cylinder head
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-9352 Engine Stand 1
B 138-7575 Link Bracket 2
C - Three Bond 1217D -
Refer to Specifications, "Crankshaft" for more information. If necessary, replace the crankshaft or recondition the crankshaft.
Ensure that the parent bores for the crankshaft bearings in the cylinder block are clean. Ensure that the threads for the bearing bolts in the cylinder block are clean and free from damage.
Clean the crankshaft bearings and the thrust washers. Inspect the bearings and the thrust washers for wear or damage. If necessary, replace the bearings and the thrust washers.Note: If the crankshaft bearings are replaced, check whether oversize bearings were previously installed. If the thrust washers are replaced, check whether oversize thrust washers were previously installed.
Ensure that all of the lubrication passages are clean and free of debris.
Illustration 1 g02861383
Install the upper thrust bearing (10) and the upper main bearings (9).Note: The upper thrust bearing (10) is installed at the Number (4) bearing cap with the oil groove facing outward.
Illustration 2 g02861360
Use a suitable lifting device to install crankshaft (8). The weight of crankshaft (8) is approximately 32 kg (70 lb).Note: Do not damage the finished surfaces on the crankshaft.
Illustration 3 g02861257
Apply clean engine oil onto bolts (4). Install bearing caps (5) and install bolts (4).Tighten bolts (4) to a torque of 142.5 4.5 N m (105.1 3.3 lb ft).
Install the lower thrust bearing (7) and the lower main bearings (6).Note: The lower thrust bearing (7) is installed at the Number (4) bearing cap with the oil groove facing outward.
Illustration 4 g02861239
Apply Tooling (C) onto the mating surface of crankcase (3). Use Tooling (B) and a suitable lifting device to install crankcase (3). Install bolts (2). Tighten bolts (2) to a torque of 52 3 N m (38.4 2.2 lb ft).
Rotate engine (1) to the upright position.
Check the crankshaft end play, side clearance, and oil clearance. Refer to Specifications, "Crankshaft" for more information.
If the crankshaft has been reground or if the crankshaft has been replaced, the height of the piston above the cylinder block must be inspected to determine the correct head gasket thickness. Refer to Specification, "Cylinder Head" and the section on Selecting the Correct Cylinder Head Gasket.
Remove engine (1) from Tooling (A).End By:
Install the pistons and connecting rods.
Install the front housing.
Install the flywheel housing.
Install the oil strainer.
Install the cylinder head
Caterpillar SIS machinery equipment:
Caterpillar parts catalog:
Parts cover Caterpillar catalog:
1067920
COVER AS-FRONT
120H, 120H ES, 120H NA, 135H, 135H NA, 3114, 3116, 3126, 320B, 322B L, 322B LN, 325, 325B, 325B L, 35, 446B, 446D, 45, 525B, 533, 535B, 539, 543, 55, 550, 561M, 570, 574, 580, 613C II, 924F, 928G, 938...
120H, 120H ES, 120H NA, 135H, 135H NA, 3114, 3116, 3126, 320B, 322B L, 322B LN, 325, 325B, 325B L, 35, 446B, 446D, 45, 525B, 533, 535B, 539, 543, 55, 550, 561M, 570, 574, 580, 613C II, 924F, 928G, 938...
1192960
COVER
120H, 120H ES, 120H NA, 135H, 135H NA, 3116, 3126, 35, 45, 525B, 533, 535B, 539, 543, 561M, 928G, 938F, 938G, 950F, 950F II, 950G, 953C, 960F, 962G, 963B, 963C, AP-1000, AP-1000B, AP-1050, AP-1055B, A...
120H, 120H ES, 120H NA, 135H, 135H NA, 3116, 3126, 35, 45, 525B, 533, 535B, 539, 543, 561M, 928G, 938F, 938G, 950F, 950F II, 950G, 953C, 960F, 962G, 963B, 963C, AP-1000, AP-1000B, AP-1050, AP-1055B, A...
4W0253
COVER
120H, 120H ES, 120H NA, 120K, 120K 2, 12K, 12M, 135H, 135H NA, 140G, 140K, 140K 2, 140M, 160K, 214B, 3114, 3116, 3126, 3126B, 3126E, 320 L, 320B, 322B, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 3...
120H, 120H ES, 120H NA, 120K, 120K 2, 12K, 12M, 135H, 135H NA, 140G, 140K, 140K 2, 140M, 160K, 214B, 3114, 3116, 3126, 3126B, 3126E, 320 L, 320B, 322B, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 3...
3E5153
COVER-STARTING MOTOR
216, 228, 236, 236B, 236B3, 242B3, 246C, 247, 248, 252B, 252B3, 256C, 257B3, 259B3, 262C, 262C2, 267, 267B, 268B, 272C, 277C, 277C2, 279C, 279C2, 287, 287C, 287C2, 289C, 289C2, 297C, 299C, 3044C, 3054...
216, 228, 236, 236B, 236B3, 242B3, 246C, 247, 248, 252B, 252B3, 256C, 257B3, 259B3, 262C, 262C2, 267, 267B, 268B, 272C, 277C, 277C2, 279C, 279C2, 287, 287C, 287C2, 289C, 289C2, 297C, 299C, 3044C, 3054...
6I4464
COVER AS-AIR CLEANER
12G, 140G, 14G, 235C, 30/30, 3116, 3126, 3126B, 3208, 320B, 320C, 322B, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325B, 325B L, 325C, 325C FM, 325D, 325D FM, 325D FM ...
12G, 140G, 14G, 235C, 30/30, 3116, 3126, 3126B, 3208, 320B, 320C, 322B, 322B L, 322B LN, 322C, 322C FM, 324D, 324D FM, 324D FM LL, 324D L, 324D LN, 325B, 325B L, 325C, 325C FM, 325D, 325D FM, 325D FM ...
9S2255
COVER
120G, 120H, 120H ES, 120H NA, 12G, 12H ES, 12H NA, 130G, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 3114, 3116, 3126, 3126B, 317...
120G, 120H, 120H ES, 120H NA, 12G, 12H ES, 12H NA, 130G, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 16G, 16H NA, 235, 3114, 3116, 3126, 3126B, 317...
9G0004
COVER AS-TERMINAL
120G, 120H, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12K, 12M, 130G, 135H, 1390, 140G, 140H, 140K, 140K 2, 143H, 14H, 160G, 160H, 160K, 163H, 16H, 215, 215B, 2384C, 2484C, 24H, 24M, 2590, 30/30, 305.5, 3...
120G, 120H, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12K, 12M, 130G, 135H, 1390, 140G, 140H, 140K, 140K 2, 143H, 14H, 160G, 160H, 160K, 163H, 16H, 215, 215B, 2384C, 2484C, 24H, 24M, 2590, 30/30, 305.5, 3...
9G8909
COVER-TERMINAL
1090, 1190, 1190T, 120B, 120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 1290T, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 1390, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H,...
1090, 1190, 1190T, 120B, 120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 1290T, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 130G, 135H, 135H NA, 1390, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 143H,...
9M9439
COVER AS
120B, 12F, 16, 215, 215B, 225, 3114, 3116, 311C, 311D LRR, 312C, 312C L, 312D, 312D L, 312D2, 312E, 312E L, 315D L, 316E L, 318D2 L, 318E L, 319D L, 319D LN, 3208, 3304, 416B, 428B, 438B, 446B, 446D, ...
120B, 12F, 16, 215, 215B, 225, 3114, 3116, 311C, 311D LRR, 312C, 312C L, 312D, 312D L, 312D2, 312E, 312E L, 315D L, 316E L, 318D2 L, 318E L, 319D L, 319D LN, 3208, 3304, 416B, 428B, 438B, 446B, 446D, ...
1192962
COVER
30/30, 3116, 3126, 35, 45, 55, 950G, 962G, DEUCE
30/30, 3116, 3126, 35, 45, 55, 950G, 962G, DEUCE
1077701
COVER
30/30, 3114, 3116, 3126, 3126B, 3126E, AP-755, C-9, C7, DEUCE, PM-102, SPP101
30/30, 3114, 3116, 3126, 3126B, 3126E, AP-755, C-9, C7, DEUCE, PM-102, SPP101
6I4466
COVER AS-AIR CLEANER
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H NA, 130G, 135H, 135H NA, 3114, 3116, 3304, 3304B, 515, 525, 561M, 918F, 924F, 928F, 928G, 953B, 953C, AP-1000, AP-1000B, AP-1050, AP-1055B, AP-900B, BG-2455...
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H NA, 130G, 135H, 135H NA, 3114, 3116, 3304, 3304B, 515, 525, 561M, 918F, 924F, 928F, 928G, 953B, 953C, AP-1000, AP-1000B, AP-1050, AP-1055B, AP-900B, BG-2455...
1766976
COVER GP
3412
3412
1340139
COVER GP-CYLINDER BLOCK
3412, 3412C, PM3412
3412, 3412C, PM3412
1120650
COVER GP-STORAGE BOX
350, 350 L
350, 350 L
6I1158
COVER GP-VALVE MECHANISM
3116, 320B, 322B LN, 325B L, D250D
3116, 320B, 322B LN, 325B L, D250D
1386640
COVER GP-OIL PAN
69D, 769C, 769D, 771D
69D, 769C, 769D, 771D
1251182
COVER GP-CYLINDER BLOCK
3116, 3126
3116, 3126