COVER GP-CONTROL VALVE 2381916 - Caterpillar

5. Connect the oil line to fitting (5).6. Inspect the O-ring seals for damage, and make replacements if needed. Install O-ring seals (10) and (11). Put clean engine oil on the O-ring seals.7. Install manifold (12) into the BrakeSaver control valve, and install the four bolts that hold the manifold to the BrakeSaver housing. 8. Connect BrakeSaver lubrication oil line (1) to the fitting in the BrakeSaver housing.End By:a. install flywheel (BrakeSaver)Disassemble BrakeSaver
Start By:a. remove BrakeSaver1. Remove Tooling (A) from the BrakeSaver housing and rotor. Tooling (A) prevents damage to the rotor seals and rings during removal of the BrakeSaver housing. 2. Remove bolts (1) from gear plate (2). Remove the plate. 3. Put alignment marks on stator (3) and housing (4) for assembly purposes. Remove bolts (5) and the stator. 4. Turn the stator over, and remove spiral ring (6). 5. Turn the stator over again. Remove sleeve assembly (9). Remove O-ring seal (7) and lip seal (8) from the sleeve. 6. Remove O-ring seal (11) and the six smaller O-ring seals from the oil holes on the housing.7. Remove rotor assembly (12).8. Remove seal ring (10) from both sides of the rotor. 9. Remove carrier (13) and wear sleeve (14) with Tooling (B) from both sides of the rotor. 10. Remove spiral ring (15). Turn the housing over, and remove sleeve assembly (17). Remove the lip seal and O-ring seal (16) from the sleeve.Assemble BrakeSaver
1. Inspect the O-ring seals for damage, and make replacements if needed. Put clean engine oil on the O-ring seals. 2. Install O-ring seal (16) on sleeve (17).3. Install the sleeve in the BrakeSaver housing. Make an alignment of the notch (18) on the sleeve with the notch in the housing, and install the dowel.
Make certain there is clearance behind the spiral ring when it is correctly installed.
4. Turn the housing over, and install the spiral ring that holds the sleeve in the housing.5. Heat the carriers to a maximum temperature of 149° C (300° F). Ensure that the carrier is at the bottom on the rotor. 6. Install carrier (13) on each side of rotor (12). 7. Install a seal ring (10) in each of the carriers.8. Install the rotor assembly in BrakeSaver housing (4). 9. Install O-ring seal (7) on the sleeve. Install sleeve (9) in the stator. Make an alignment of the notch in the sleeve with the dowel in the stator. 10. Turn the stator over, and install spiral ring (6) that holds the sleeve in the stator. 11. Install O-ring seal (19) and six smaller seals (20) for the oil holes on the housing.12. Put the stator in the correct location on the housing with respect to the alignment marks put on at removal. Ensure that the oil holes in the stator and in the housing are in alignment.13. Install the bolts that hold the stator to the housing. Tighten the bolts to a torque of 55 7 N m (41 5 lb ft).14. Turn