COVER-LATCH 2390197 - Caterpillar

Illustration 33 g00866244
Install bearing cage (36) in the transfer case. DO NOT install the O-ring seal or the shims at this time.
Install two bolts (34) and the washers at a 180° interval in bearing cage (36) . Tighten bolts (34) to a torque of 14 N m (10 lb ft).
Rotate the transfer shaft three times.
Tighten the bolts in bearing cage (36) to a torque of 14 N m (10 lb ft).
Repeat steps 54 and 55 until 14 N m (10 lb ft) torque will not advance bolts (34) .
Loosen bolts (34) evenly and reset the bolts finger tight.
Use Tooling (D) in order to measure the gaps between the housing and the bearing cage. Measure the gap in four places.
Add the four measurements for the bearing cage. Divide the sum by four. This is the average gap for each bearing cage. Add 0.03 mm (0.001 inch) to 0.08 mm (0.003 inch) to the average gap measurement in order to determine the thickness of the shims.
Remove two bolts (34) and bearing cage (36) from the transfer gear case assembly.
Install the O-ring, bearing cage (36) , the correct shim pack, and four bolts (34) . Tighten bolts (34) to a torque of 105 20 N m (77 15 lb ft).
Illustration 34 g00865565
Lower the temperature of bearing cup (33) . Use appropriate equipment in order to handle the bearing cup.
Install the bearing cup into input bearing cage (31) .
Illustration 35 g00866245
Install bearing cage (31) in the transfer case. DO NOT install the O-ring seal or the shims at this time.
Install two bolts (30) and the washers at a 180° interval in bearing cage (31) . Tighten the bolts to a torque of 28 N m (21 lb ft).
Rotate the transfer shaft three times.
Tighten the bolts in bearing cage (31) to a torque of 28 N m (21 lb ft).
Repeat steps 66 and 67 until 28 N m (21 lb ft) torque will not advance bolts (30) .
Loosen bolts (30) evenly and reset the bolts finger tight.
Use Tooling (D) in order to measure the gaps between the housing and the bearing cage. Measure the gap in four places.
Add the four measurements for the bearing cage. Divide the sum by four. This is the average gap for each bearing cage. Add 0.08 mm (0.003 inch)to 0.15 mm (0.006 inch) to the average gap measurement in order to determine the thickness of the shims.
Remove two bolts (30) and bearing cage (31) from the transfer gear case assembly.
Install bearing cage (31) , the correct shim pack, four locks (29) , and eight bolts (30) .
Tighten bolts (30) to a torque of 47 9 N m (35 7 lb ft).
Fold the end of locks (29) onto bolts (30) .
Illustration 36 g00865527
Install tube (12) to transfer gear case assembly (11) .
Illustration 37 g00865526
Install cup plug (10) in transfer gear case assembly (11) .
Illustration 38 g00865525
Install the race, and bearing assembly (9) in bearing cage (6) .
Install ring (8) in bearing cage (6) .
Illustration 39 g00865524
Turn over bearing cage (6) .
Use Tooling