3G8415 COVER Caterpillar parts
173B, 183B, 844, 844H, 844K, D10N, D10R, D10T, D8L, D9L, D9N
Rating:
Alternative (cross code) number:
CA3G8415
3G-8415
3G8415
CA3G8415
3G-8415
3G8415
Weight: 2 pounds 0 kg.
HYDRAULIC CONTROL, WHEEL DOZER,
Compatible equipment models: 3G8415:
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 138-7573 Link Bracket 2
D - Guide Stud
5/8 - 11 NC by 8 inch 2
E - Loctite 5127 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Refer to Engine News, 27, March 2006, "Sealing and Installing the Flywheel Housing" for more information.
Ensure that the mating surface of the flywheel housing and the engine block are clean. Both mating surfaces must be clean, dry, and free of any oil before Tooling (E) is applied.
Illustration 1 g01259519
Apply a 6.0 mm (0.25 inch) bead of Tooling (E) to the mating surface of the flywheel housing. Refer to Illustration 1.
Install Tooling (D) into the cylinder block.
Illustration 2 g00912883
Install Tooling (B) onto flywheel housing (2). Attach a suitable lifting device to Tooling (B). The weight of flywheel housing (2) is approximately 251 kg (553 lb).
Lift flywheel housing (2) into position onto Tooling (D). Note: For the correct positions of the bolts, see Illustration 3 or Illustration 4.
Install the bolts and the hard washers that secure flywheel housing (2) to the cylinder block. Remove Tooling (D) and install the remaining bolts and the remaining hard washers.
Illustration 3 g01259521
(A) 1/2 - NC
(B) 1/2 - NC
(C) 1/2 - NC
(D) 1/2 - NC
(E) 1/2 - NC
(F) 5/8 - NC
Illustration 4 g01259551
(G) 1/2 - NC
(H) 1/2 - NC
(I) 1/2 - NC
(J) 5/8 - NC
(K) 5/8 - NC
(L) 5/8 - NC
Tighten the bolts in flywheel housing (2) evenly. Tighten the 1/2 - NC bolts to a torque of 135 20 N m (100 15 lb ft). Tighten the 5/8 - NC bolts to a torque of 270 40 N m (200 30 lb ft). The torque for plugs (3) is 70 15 N m (50 11 lb ft).
Install the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly, "Crankshaft Rear Seal and Wear Sleeve - Install".
Place the camshaft timing pins in position. Place the timing bolt in the flywheel with the No. 1 piston at the top center position on the compression stroke.
Illustration 5 g01226902
Use the following procedure in order to install camshaft drive gears (1).
Clean the taper of the camshaft and the tapered bore of the camshaft gear with a lint free cloth saturated with solvent to remove oil. Clean the parts again with a lint free alcohol wipe in order to remove any residue. The alcohol wipe will dirty after cleaning the parts. Clean the parts again with a lint free alcohol wipe until no residue is left on the alcohol wipe. Note: The taper of the camshaft and the tapered bore of the camshaft gear must be clean, dry, and free of residue before assembly.
Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
Place camshaft drive gears (1) in position. Remove the backlash by rotating the gears in the opposite direction of camshaft rotation. Note: For "Standard Rotation" engines,
Table 1
Required Tools
Tool Part Number Part Description Qty
B 138-7573 Link Bracket 2
D - Guide Stud
5/8 - 11 NC by 8 inch 2
E - Loctite 5127 -
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Refer to Engine News, 27, March 2006, "Sealing and Installing the Flywheel Housing" for more information.
Ensure that the mating surface of the flywheel housing and the engine block are clean. Both mating surfaces must be clean, dry, and free of any oil before Tooling (E) is applied.
Illustration 1 g01259519
Apply a 6.0 mm (0.25 inch) bead of Tooling (E) to the mating surface of the flywheel housing. Refer to Illustration 1.
Install Tooling (D) into the cylinder block.
Illustration 2 g00912883
Install Tooling (B) onto flywheel housing (2). Attach a suitable lifting device to Tooling (B). The weight of flywheel housing (2) is approximately 251 kg (553 lb).
Lift flywheel housing (2) into position onto Tooling (D). Note: For the correct positions of the bolts, see Illustration 3 or Illustration 4.
Install the bolts and the hard washers that secure flywheel housing (2) to the cylinder block. Remove Tooling (D) and install the remaining bolts and the remaining hard washers.
Illustration 3 g01259521
(A) 1/2 - NC
(B) 1/2 - NC
(C) 1/2 - NC
(D) 1/2 - NC
(E) 1/2 - NC
(F) 5/8 - NC
Illustration 4 g01259551
(G) 1/2 - NC
(H) 1/2 - NC
(I) 1/2 - NC
(J) 5/8 - NC
(K) 5/8 - NC
(L) 5/8 - NC
Tighten the bolts in flywheel housing (2) evenly. Tighten the 1/2 - NC bolts to a torque of 135 20 N m (100 15 lb ft). Tighten the 5/8 - NC bolts to a torque of 270 40 N m (200 30 lb ft). The torque for plugs (3) is 70 15 N m (50 11 lb ft).
Install the crankshaft rear seal and the wear sleeve. Refer to Disassembly and Assembly, "Crankshaft Rear Seal and Wear Sleeve - Install".
Place the camshaft timing pins in position. Place the timing bolt in the flywheel with the No. 1 piston at the top center position on the compression stroke.
Illustration 5 g01226902
Use the following procedure in order to install camshaft drive gears (1).
Clean the taper of the camshaft and the tapered bore of the camshaft gear with a lint free cloth saturated with solvent to remove oil. Clean the parts again with a lint free alcohol wipe in order to remove any residue. The alcohol wipe will dirty after cleaning the parts. Clean the parts again with a lint free alcohol wipe until no residue is left on the alcohol wipe. Note: The taper of the camshaft and the tapered bore of the camshaft gear must be clean, dry, and free of residue before assembly.
Ensure that the camshaft timing pins and the timing pin for the flywheel are installed.
Place camshaft drive gears (1) in position. Remove the backlash by rotating the gears in the opposite direction of camshaft rotation. Note: For "Standard Rotation" engines,
Caterpillar parts catalog:
Parts cover Caterpillar catalog:
6P8931
COVER
578, 583R, 583T, 587R, 587T, D8L, D8N, D8R, D8R II, D8T, D9N, D9R, D9T, PL83, PL87
578, 583R, 583T, 587R, 587T, D8L, D8N, D8R, D8R II, D8T, D9N, D9R, D9T, PL83, PL87
6P5209
COVER
140, 153, 173B, 183B, 814B, 815B, 824C, 825C, 826C, 834B, 836, D10, D11N, D4E, D4E SR, D5B, D5E, D6D, D6E, D6E SR, D6H, D6H II, D6H XL, D6H XR, D7G, D7H, D8K, D8L, D8N, D9H, D9L
140, 153, 173B, 183B, 814B, 815B, 824C, 825C, 826C, 834B, 836, D10, D11N, D4E, D4E SR, D5B, D5E, D6D, D6E, D6E SR, D6H, D6H II, D6H XL, D6H XR, D7G, D7H, D8K, D8L, D8N, D9H, D9L
4J1657
COVER
16, 172, 173B, 183B, 528, 528B, 530B, 561H, 561M, 613, 613B, 613C, 613C II, 621, 631C, 633C, 633D, 641, 641B, 650B, 651, 651E, 657E, 657G, 666, 824B, 825B, 834, 916, 920, 926, 930, 930R, 988, D250B, D...
16, 172, 173B, 183B, 528, 528B, 530B, 561H, 561M, 613, 613B, 613C, 613C II, 621, 631C, 633C, 633D, 641, 641B, 650B, 651, 651E, 657E, 657G, 666, 824B, 825B, 834, 916, 920, 926, 930, 930R, 988, D250B, D...
2P2508
COVER AS-PRECLEANER
24H, 583T, 587T, 854K, 992, 992K, 993K, D10N, D10R, D10T, D11R, D11T, D8R, D8T, D9L, PL83, PL87
24H, 583T, 587T, 854K, 992, 992K, 993K, D10N, D10R, D10T, D11R, D11T, D8R, D8T, D9L, PL83, PL87
4K0415
COVER
183B, 611, 613C, 613C II, 615, 615C, 623, 623B, 623E, 631C, 633C, 633D, 769, 814, 814B, 814S, 815, 815B, 825C, 844, 844H, 844K, 936, 936F, 950, 973, 980, 980B, 988, 992, D25C, D25D, D30C, D350C, D35C,...
183B, 611, 613C, 613C II, 615, 615C, 623, 623B, 623E, 631C, 633C, 633D, 769, 814, 814B, 814S, 815, 815B, 825C, 844, 844H, 844K, 936, 936F, 950, 973, 980, 980B, 988, 992, D25C, D25D, D30C, D350C, D35C,...
9P7823
COVER
D8L, D8N, D8R, D8R II, D8T, D9N, D9R, D9T
D8L, D8N, D8R, D8R II, D8T, D9N, D9R, D9T
4K0413
COVER
611, 613C, 613C II, 615, 615C, 623, 623B, 623E, 633C, 814, 814B, 814S, 815, 815B, 825C, 844, 936, 936F, 950, 950B, 950B/950E, D25C, D25D, D30C, D350C, D350E, D35C, D35HP, D400, D400E, D40D, D8L, G936
611, 613C, 613C II, 615, 615C, 623, 623B, 623E, 633C, 814, 814B, 814S, 815, 815B, 825C, 844, 936, 936F, 950, 950B, 950B/950E, D25C, D25D, D30C, D350C, D350E, D35C, D35HP, D400, D400E, D40D, D8L, G936
6E2403
COVER
615C, 814F, 814F II, 815F, 815F II, 816F, 816F II, 824C, 844H, 950F, 950F II, 960F
615C, 814F, 814F II, 815F, 815F II, 816F, 816F II, 824C, 844H, 950F, 950F II, 960F
1119862
COVER-STARTING MOTOR
5130B, 836, 966F II, 980G, D10R, D11R, D7R II, D8R, D8R II, D9R
5130B, 836, 966F II, 980G, D10R, D11R, D7R II, D8R, D8R II, D9R
2P1014
COVER AS-PUMP
24H, 824B, 834B, 836, 980C, 980F, 980F II, 988B, 988F, 988F II, AD40, AE40, D10N, D10R, D8L, D9L, D9R, R1700 II, R1700G
24H, 824B, 834B, 836, 980C, 980F, 980F II, 988B, 988F, 988F II, AD40, AE40, D10N, D10R, D8L, D9L, D9R, R1700 II, R1700G
9W5575
COVER AS
D10N, D10R, D10T, D9L, D9N, D9R
D10N, D10R, D10T, D9L, D9N, D9R
7G3907
COVER
D10N, D10R, D10T, D10T2, D9L
D10N, D10R, D10T, D10T2, D9L
2441996
COVER
834H
834H
1723374
COVER
834G, 834H, 836G, 836H
834G, 834H, 836G, 836H
2273291
COVER
834H
834H
2698902
COVER-TURBOCHARGER
834H, 836H
834H, 836H
2698901
COVER-TURBOCHARGER
834H, 836H
834H, 836H
2698900
COVER-MANIFOLD
834H, 836H
834H, 836H
3P2073
COVER
D8K
D8K
2698897
COVER-TURBOCHARGER
824H, 826H
824H, 826H
2698893
COVER-MANIFOLD
824H, 826H
824H, 826H
2698889
COVER-MANIFOLD
824H, 826H
824H, 826H
2698898
COVER-TURBOCHARGER
824H, 826H
824H, 826H
3261099
COVER
844H, 854K
844H, 854K