COVER-PILOT 4875871 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9612 Silicone Sealant 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01221955
Apply Tooling (A) to the bottom of front housing (4) at the junction of the cylinder block and the engine oil pan.
Attach a suitable lifting device to front housing (4). The weight of front housing (4) is approximately 70 kg (155 lb). Position the gasket and front housing (4) on the dowel pins on the cylinder block.
Install bolts (10) and bolts (11).
Trim the gasket between the front housing and the cylinder block even with the bottom of the front housing.
Install adapters (9).
Illustration 2 g01221953
Connect elbows (8) and bracket (7).
Illustration 3 g01221941
Illustration 4 g01151441
Install dampers (6) and bolts (5).
Tighten the bolts to a torque of 240 40 N m (177 30 lb ft). Tighten the bolts in the following sequence: 1, 4, 2, 5, 3, 6, 1, 4.
Illustration 5 g01221893
Install alternator bracket (3) on front housing (4).
Install covers (1).
Connect hose assemblies (2) to front housing (4). End By:
Install the camshaft position sensor. Refer to Disassembly and Assembly, "Camshaft Position Sensor - Remove and Install".
Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft Position Sensor - Remove and Install".
Install the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
Install the front engine support. Refer to Disassembly and Assembly, "Engine Support (Front) - Remove and Install".
Install the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front Seal - Install".
Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Install the water temperature regulator housing. Refer to Disassembly and Assembly, "Water Temperature Regulator Housing - Remove and Install".