COVER 6G5536 - Caterpillar

Start By:
Remove the crankshaft vibration damper and pulley. Refer to Disassembly and Assembly, "Crankshaft Vibration Damper and Pulley - Remove and Install".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Drain the cooling system coolant. Refer to Operation and Maintenance Manual, "Cooling System (ELC) Coolant - Change". Refer to Operation and Maintenance Manual, "Capacities - Refill".
Illustration 1 g01110968
Remove bolts (1).
Illustration 2 g01110982
Use Tooling (C) and suitable blocking under the engine oil pan in order to support the engine.
Illustration 3 g01110972
Disconnect hose (3). Remove bolts (2) and (4). Remove support assembly (5).
Illustration 4 g01110986
Remove bolts (6). Remove adapter (7).
Illustration 5 g01110990
Use Tooling (A), Tooling (B), and a suitable press in order to remove trunnion (8) from adapter (7). Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
C 1U-9754 Hydraulic Jack 1
D 6V-3141 Puller Plate 1
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Illustration 6 g01111003
Use Tooling (D) and a suitable press in order to install trunnion (8) to adapter (7).
Illustration 7 g01110986
Position adapter (7) and install bolts (6).
Illustration 8 g01110972
Position support assembly (5). Install bolts (2) and (4). Connect hose (3).
Illustration 9 g01110982
Remove Tooling (C) and the suitable blocking from the engine oil pan.
Illustration 10 g01110968
Install bolts (1).
Fill the cooling system coolant. Refer to Operation and Maintenance Manual, "Cooling System (ELC) Coolant - Change". Refer to Operation and Maintenance Manual, "Capacities - Refill". End By:
Install the crankshaft vibration damper and pulley. Refer to Disassembly and Assembly, "Crankshaft Vibration Damper and Pulley - Remove and Install".