COVER 8P1438 - Caterpillar

The various Marine Classification Societies require a supply of replacement parts on vessels that are primarily powered by diesel engines. The replacement parts may be needed for making repairs offshore or at remote ports. The types of replacement parts and the numbers of parts depends on the range of the vessel. The following two categories of vessels are considered:Category 1 - This category includes vessels that make short trips between ports.Category 2 - This category includes vessels in ocean service that is unrestricted. The vessels may travel far from ports that provide service. The list of replacement parts for this category is more extensive.Table 1 lists the parts that are recommended by Caterpillar for vessels in both categories.The requirements of individual Marine Classification Societies may differ. Table 2 lists the requirements of all the Marine Classification Societies. Additionally, some items that are recommended by Caterpillar are listed. All of the parts that are listed in Table 1 and 2 are recommended for vessels in Category 2. To customize this list for your specific engine application, consult your Cat dealer.Note: Check with your local class society for any questions regarding the onboard replacement parts.
Table 1
Recommended Replacement Parts for Vessels in Category 1 and Category 2
Quantity Item
4 Air cleaner element
1 Alternator belt
1 Electronic control module (ECM)
1 Electronic unit injector
- Engine oil
- Extended Life Coolant (ELC) and Extender
or
Diesel Engine Antifreeze/Coolant (DEAC) and Supplemental Coolant Additive (SCA)
4 Fuel filter elements
1 Fluid sampling bottles
- Liquid gasket material
4 Engine oil filters
1 Service kit (electronic connector)
4 Water temperature regulator
4 Zinc rods
Table 2
Recommended Replacement Parts for Vessels in Category 2
System Quantity Item
Camshaft and crankshaft 1 Bolt (crankshaft to flywheel)
1 Camshaft gear
1 Crankshaft gear
1 Idler gear and balance weight gear assembly (water pump)
1 Shaft and thrust washer (idler gear and balance weight gear assembly)
Cooling 1 Aftercooler core and gasket
1 Auxiliary water pump
1 Jacket water pump
1 SCAC Pump
4 Water temperature regulator
Cylinder head 6 Bolt and washer
1 Bolt and nut (exhaust manifold)
1 Cylinder head assembly
4 Gasket (cylinder)
- Water seals for one cylinder
Fuel 3 Electronic unit injector
1 Fuel transfer pump
3 Seal (electronic unit injector)
Inlet air 2 Air cleaner element
Lubrication 1 Bypass valve (oil cooler)
1 Bypass valve (oil filter)
1 Gasket (oil pan)
1 Oil cooler core (engine)
1 Oil cooler core (marine gear)
Miscellaneous 1 Gasket kit (engine)
Piston 1 Connecting rod assembly
1 Connecting rod bearing
1 Cylinder liner
1 Filler band (cylinder liner)
1 Main bearing
2 Cap bolt and washer (main bearing)
1 Piston assembly
1 Piston pin
2 Piston pin retainer
1 Piston rings (complete set)
3 Seals (cylinder liner)
Starting 1 Starting motor
Turbocharger 1 Complete turbocharger
- Gasket
4 Locknut
4 Stud (mounting)
Valves 6 Exhaust valves
4 Inlet valves
10 Valve guides
24 Valve locks
10 Valve rotators
10 Valve springs