CUTTING EDGE 5J6805 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 439-3940 Link Bracket 2 Start By:
Remove the crankshaft rear seal.
Remove the aftercooler.
Remove the starters.
Remove the turbo chargers.
Illustration 1 g06091852
Disconnect hose assembly (2) and position out of the way.
Remove hose assembly (6) and bolts (5). Position line (7) out of the way.
Remove bolt (8) and position wiring harness (4) out of the way.
Attach a suitable lifting device to turbo support (1). The weight of turbo support is approximately 191 kg (421 lb). Remove bolts (3) and turbo support (1).
Repeat Step 1, through Step 4 for the remaining turbo support (1).
Illustration 2 g06092002
Remove seals (9).
Remove bolts (11). Remove cover (10). Remove bolts (12). Remove cover (13).
Illustration 3 g06092027
Remove bolts (14). Remove cam gear (15).
Illustration 4 g06092030
Disconnect tube assembly (16).
Illustration 5 g06092035
Disconnect harness assembly (18). Remove bolts (17). Remove cover (19).
Illustration 6 g06092043
Disconnect harness assembly (22). Remove bolt (20). Remove crankshaft position sensor (21).
Illustration 7 g06092047
Attach Tooling (A) and a suitable lifting device onto flywheel housing (24). The weight of flywheel housing (24) is approximately 726 kg (1600 lb). Apply slight lifting tension on flywheel housing (24).
Illustration 8 g01220583
Remove bolts (25) that connect the oil pan to flywheel housing (24).
Illustration 9 g06092055
Remove bolts (26). Remove flywheel housing (24).