4548202 CYL GP-HYD Caterpillar parts
Rating:
Alternative (cross code) number:
CA4548202
454-8202
4548202
CA4548202
454-8202
4548202
Weight: 37 pounds 17 kg.
Information:
Table 1 lists the diagnostic codes that relate to the engine throttle valve system.Note: Some of the following codes may not be applicable for certain applications.
Table 1
J1939 Code and Description CDL Code and Description Comments
5419-3
Engine Throttle Actuator #1 : Voltage Above Normal 3514-3
Engine Throttle Actuator : Voltage Above Normal There is excessive voltage on the signal wire between the engine throttle valve and the A6:E2 Electronic Control Module (ECM) or there is an open circuit on the supply, signal, or return wire. The code is logged. Engine power is derated.
5419-4
Engine Throttle Actuator #1 : Voltage Below Normal 3514-4
Engine Throttle Actuator : Voltage Below Normal There is low voltage on the signal wire between the engine throttle valve and the ECM. The code is logged. Engine power is derated.
5419-5
Engine Throttle Actuator #1 : Current Below Normal 3514-5
Engine Throttle Actuator : Current Below Normal There is low current flow in the wiring between the engine throttle valve and the ECM. The code is logged.
5419-6
Engine Throttle Actuator #1 : Current Above Normal 3514-6
Engine Throttle Actuator : Current Above Normal There is excessive current flow in the wiring between the engine throttle valve and the ECM. The code is logged.
5419-7
Engine Throttle Actuator #1 : Not Responding Properly E1262 (1)
Engine Throttle Actuator Not Responding to Command The engine throttle valve is not responding properly to commands from the ECM. The code is logged.
5419-13
Engine Throttle Actuator #1 : Out of Calibration 3514-13
Engine Throttle Actuator : Out of Calibration The throttle actuator has reported that a calibration attempt has failed. The actuator cannot find the end stop. The code is logged.
Table 2
Troubleshooting Test Steps Values Results
1. Determine the Code
A. Establish communication between Cat® Electronic Technician (ET) and the engine ECM. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Record the logged or active codes.
Codes
Result: A E1262 (1) or a 5419-7 code is logged or active.
Proceed to Test Step 2.
Result: A 5419-3, 5419-4, 3514-3 or a 3514-4 code is logged or active. There is a problem with the wiring between the ECM and the engine throttle valve.
Proceed to Test Step 5.
Result: A 5419-6 or a 3514-6 code is logged or active. There is a problem with the wiring between the ECM and the engine throttle valve.
Proceed to Test Step 8.
Result: A 5419-5, or a 3514-5 code is logged or active. There is a problem with the wiring between the ECM and the engine throttle valve.
Proceed to Test Step 9.
Result: A 5419-13 or 3514-13 code is active or logged.
Repair: Replace the engine throttle valve. Verify the repair and return to service.
2. Inspect the Wiring to the Engine Throttle Valve Actuator
A. Inspect the wiring from the ECM to the actuator for the engine throttle valve.
B. Check all the connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Electrical Connectors and/or Wiring
Result: A damaged wire or damaged connector was not found.
Proceed to Test Step 3.
Result: A damaged wire or damaged connector was found.
Repair: Repair the damaged wire or the damaged connector.
Proceed to Test Step 10.
3.
Table 1
J1939 Code and Description CDL Code and Description Comments
5419-3
Engine Throttle Actuator #1 : Voltage Above Normal 3514-3
Engine Throttle Actuator : Voltage Above Normal There is excessive voltage on the signal wire between the engine throttle valve and the A6:E2 Electronic Control Module (ECM) or there is an open circuit on the supply, signal, or return wire. The code is logged. Engine power is derated.
5419-4
Engine Throttle Actuator #1 : Voltage Below Normal 3514-4
Engine Throttle Actuator : Voltage Below Normal There is low voltage on the signal wire between the engine throttle valve and the ECM. The code is logged. Engine power is derated.
5419-5
Engine Throttle Actuator #1 : Current Below Normal 3514-5
Engine Throttle Actuator : Current Below Normal There is low current flow in the wiring between the engine throttle valve and the ECM. The code is logged.
5419-6
Engine Throttle Actuator #1 : Current Above Normal 3514-6
Engine Throttle Actuator : Current Above Normal There is excessive current flow in the wiring between the engine throttle valve and the ECM. The code is logged.
5419-7
Engine Throttle Actuator #1 : Not Responding Properly E1262 (1)
Engine Throttle Actuator Not Responding to Command The engine throttle valve is not responding properly to commands from the ECM. The code is logged.
5419-13
Engine Throttle Actuator #1 : Out of Calibration 3514-13
Engine Throttle Actuator : Out of Calibration The throttle actuator has reported that a calibration attempt has failed. The actuator cannot find the end stop. The code is logged.
Table 2
Troubleshooting Test Steps Values Results
1. Determine the Code
A. Establish communication between Cat® Electronic Technician (ET) and the engine ECM. Refer to Troubleshooting, "Electronic Service Tools", if necessary.
B. Record the logged or active codes.
Codes
Result: A E1262 (1) or a 5419-7 code is logged or active.
Proceed to Test Step 2.
Result: A 5419-3, 5419-4, 3514-3 or a 3514-4 code is logged or active. There is a problem with the wiring between the ECM and the engine throttle valve.
Proceed to Test Step 5.
Result: A 5419-6 or a 3514-6 code is logged or active. There is a problem with the wiring between the ECM and the engine throttle valve.
Proceed to Test Step 8.
Result: A 5419-5, or a 3514-5 code is logged or active. There is a problem with the wiring between the ECM and the engine throttle valve.
Proceed to Test Step 9.
Result: A 5419-13 or 3514-13 code is active or logged.
Repair: Replace the engine throttle valve. Verify the repair and return to service.
2. Inspect the Wiring to the Engine Throttle Valve Actuator
A. Inspect the wiring from the ECM to the actuator for the engine throttle valve.
B. Check all the connectors. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Electrical Connectors and/or Wiring
Result: A damaged wire or damaged connector was not found.
Proceed to Test Step 3.
Result: A damaged wire or damaged connector was found.
Repair: Repair the damaged wire or the damaged connector.
Proceed to Test Step 10.
3.
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