CYLINDER GP-BOOM 1838851 - Caterpillar

Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     169-6969     Stud     4    
B     5P-5214     Sleeve     1    
C     FT-1395     Adapter Plate     1    
D     4C-9633     Puller Stud     1    
E     6V-3160     Double Acting Cylinder     1    
F     3S-6224     Electric Hydraulic Pump Gp     1    
G     FT-1408     Spacer     4    
H     6V-2168     Plate As     1    
J     9X-8268     Washer     4    
K     8T-1757     Nut     4    
L         Bar (3/4 by 1 1/2 by 3)     1    Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 1 g00871435
Use a suitable lifting device to install recoil spring (5). The weight of recoil spring (5) is approximately 34 kg (75 lb).
Illustration 2 g00871434
Install plate assembly (4) in roller frame (1) .
Illustration 3 g00871433
Install retainer (3) in roller frame (1). Tighten retainer (3) until contact is made with plate assembly (4) .
Illustration 4 g00872430
Install Tooling (E) and Tooling (C) on Tooling (D) .
Install Tooling (G), Tooling (J), and Tooling (K) on Tooling (A). Tooling (H) should be parallel with roller frame (1). Use Tooling (F) to apply pressure on Tooling (E) .
Illustration 5 g00872442
Apply pressure to Tooling (E) until Tooling (C) moves a dimension of 12.7 mm (0.50 inch). Tighten retainer (3) with the use of Tooling (L). Repeat this procedure until Tooling (E) is at the end of the travel.
Illustration 6 g00872444
Release the pressure on Tooling (E) and retract Tooling (E). Adjust Tooling (H) with the use of Tooling (K). Tooling (H) should be parallel with roller frame (1). Repeat this procedure until retainer (3) is at the original location. Remove all the Tooling.
Illustration 7 g00871421
Note the location and the position of retainer (2) and roller frame (1) for installation purposes. Note the distance of retainer (2) from roller frame (1). Retainer (2) should stick out 7 2 mm (0.28 0.08 inch).End By: Install the track adjuster. Refer to Disassembly and Assembly, "Track Adjuster - Install".