CYLINDER GP-STICK 2107077 - Caterpillar

Table 3
Weights For Hydraulic Cylinders    
(S/N: AGK)    
44 kg (97 lb)    
(S/N: AFZ)    
64 kg (141 lb)    
Remove bolt (8), washer (7), and plate (6) from the rod end of the hydraulic cylinder. Remove pin (12) and the rod end of hydraulic cylinder (13) from the mounting location on shell (4). Lower the rod end of hydraulic cylinder (13) to the ground.
Use a suitable strap to support the piston end of hydraulic cylinder (13) .
Remove bolt (9), washer (10), and plate (11). Remove pin (14) from the mounting location on shell (4A) and lower the piston end of hydraulic cylinder (13) to the ground.
Inspect the sleeve bearings in the hydraulic cylinder for damage. If the sleeve bearings are damaged, remove the retaining rings and use Tooling (B) and a hydraulic press to remove the sleeve bearings from the hydraulic cylinder.Installation Procedure
Table 4
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7576     Link Bracket     2    
B     1P-0510     Driver Gp     1    
C     4C-5598     High Temperature Anti-Seize     1    
D     4C-4030     Thread Lock Compound     1    Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement. Dirt and other contaminants can damage the precision components. Perform assembly procedures on a clean work surface. Keep components covered and protected all times.
Illustration 6 g01013599
If necessary, install the sleeve bearings in hydraulic cylinder (13). Lower the temperature of the sleeve bearings and use Tooling (B) to install the sleeve bearings in the hydraulic cylinder. Install the retaining rings.
Use a suitable lifting device and a second person to guide the piston end of hydraulic cylinder (13) into the mounting location on shell (4A). Refer to Table 5 for the correct weight of hydraulic cylinder (3).
Table 5
Weights For Hydraulic Cylinders    
(S/N: AGK)    
44 kg (97 lb)    
(S/N: AFZ)    
64 kg (141 lb)    
Align the pin bores on the piston end of the cylinder with the pin bores in shell (4A) .
Apply Tooling (C) to pin (14) and install pin (14) .
Apply Tooling (D) to the threads of bolt (9). Install plate (11), washer (10), and bolt (9) in pin (14) .
Use a suitable lifting device and a second person to guide the rod end of hydraulic cylinder (13) into the mounting location on shell (4) .
Apply Tooling (C) on pin (12) and install pin (12) into the rod end of hydraulic cylinder (13) .
Apply Tooling (D) to the threads of bolt (8). Install plate (6), washer (7), and bolt (8) in pin (12) .Note: Be sure that you install hose assemblies (5)