CYLINDER & SEAL GP-BUCKET 2114827 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 189-0410 Shackle As 1
ZZ 9U-7078 Tapered Cap/Plug 1
9U-7074 Tapered Cap/Plug 2
9U-7084 Tapered Cap/Plug 2
9U-7089 Tapered Cap/Plug 1
9U-7091 Tapered Cap/Plug 1
9U-7081 Tapered Cap/Plug 2
6V-9509 Plug 1
6V-9830 Cap As 1 Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat products.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Drain the hydraulic tank into a suitable container for storage or for disposal. Refer to Operation and Maintenance Manual, "Capacities (Refill)" for the capacity of the hydraulic tank for the machine that is being serviced. Refer to Operation and Maintenance Manual, "Hydraulic System Oil - Change" for the proper draining procedure.
Illustration 1 g01078862
Remove bolts (2) from guard (1).
Illustration 2 g01078868
Install Tooling (A) and a suitable lifting device to guard (1). The weight of guard (1) is approximately 66 kg (145 lb).
Remove bolts (3), (4), and (6). Remove panel (5). Remove guard (1).
Illustration 3 g01078882
Inside the cab, remove the interior insulation (not shown) that covers panel (8).
Remove bolts (7). Remove panel (8).
Illustration 4 g01078992
Disconnect hose assemblies (9). Disconnect hose assembly (10). Disconnect hose assemblies (11).
Illustration 5 g01079007
Remove bracket (14). Remove bolts (12) and panel (13).
Illustration 6 g01079048
Illustration 7 g01079027
Attach a suitable lifting device to hydraulic tank (15). The weight of hydraulic tank (15) is approximately 127 kg (280 lb).
Disconnect harness assembly (16). Remove bolts (17) and remove hydraulic tank (15).