CYLINDER GP-ANGLING 2432058 - Caterpillar

Installation Procedure
Illustration 1 g01115964
View of installed ducted alternator kitModifications to the Hood
Illustration 2 g01115075
(A) 119.5 3 mm (4.7 0.12 inch) (B) 30 1.5 mm (1.18 0.06 inch) (C) 53 mm (2.09 inch) diameter
Cut a hole in the hood. Use the dimensions from illustration 2.
Illustration 3 g01115641
(D) 90 2 mm (3.54 0.08 inch) (E) 3 mm (0.12 inch) Weld
Weld tube (4) into the hole that was cut in the previous step.Installation of Alternator and Ducting
Illustration 4 g01115020
The machine may be equipped with a 215-5568 150 amp Alternator Gp . Continue to use the 150 amp alternator if the alternator is in good working condition. Upgrade the existing alternator with cover (1). Adding this cover will create the equivalent of the 259-0591 Alternator Gp . In order to replace the cover, remove the wiring on the back of the alternator and the bolts at locations (F), (G), and (H). Switch the covers. Reattach the bolts and wires.
Illustration 5 g01115070
Replace a failed 215-5568 150 amp Alternator Gp with a 259-0591 Alternator Gp . The 259-0591 Alternator Gp includes cover (1) from the table of Required Parts. Begin by removing the three wires from the back of the alternator. Remove the bolts (K) and remove the alternator from the machine. It may be necessary to loosen the bolts (J) on the drip pan in order to access bolts (K) .
Illustration 6 g01115974
Ensure that ground strap (L) is attached to the alternator mounting bracket. Attach hose (15) to cover (1). Secure the hose with hose clamp (7). The three cavities (M) are coated with rubber in order to prevent electrical shock.
Illustration 7 g01116052
Illustration 8 g01116062
Flip existing clip (N) toward the rear of the machine. Install clip (9) in the former piston of clip (N). Use clip (9) to locate hose (15). See illustration 7. Once clip (9) is installed, bend the clip toward the engine in order to provide adequate clearance with other parts. Use your hand to bend the clip. Refer to the arrow in illustration 8.
Illustration 9 g01116072
Mount clips (9) to aftercooler (P) in order to locate hose (15). Use the existing bolt for the clip that is toward the rear of the aftercooler. Use bolt (12) and washer (14) to mount bracket (8). Use bolt (10), washers (11), and nut (13) to mount clip (9) to bracket (8) .
Illustration 10 g01116082
Trim hose (15) if the hose is too long. Slide hose (15) over tube (4) on the hood (Q) of the tractor. Secure the hose with clamp (7). Install seal (16) on the bottom edge of screen (2). Install clamp (6) on cap (3). Place cap (3) on the top of screen (2). Fit the pieces over tube (4). Slide tube (4) into cap (3). Insert a screwdriver through the hole for the plug button (5) in order to tighten clamp (6) .
Illustration 11 g01116095
Install plug button (5) in order to cover the hole. Prepare the machine for service.