CYLINDER GP-LIFT 3205934 - Caterpillar

Removal Procedure
Start By:
Release hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Personal injury can result from hydraulic oil pressure and hot oil.Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system.Make sure all of the work tools have been lowered to the ground, and the oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Illustration 1 g00907904
Remove bolts (1) and cover (2) .
Illustration 2 g00907905
Disconnect hose assemblies (3) from travel pilot valve (4) .
Illustration 3 g00907906
Remove bolts (7) and plate (6). Remove rubber floormat (5) .
Illustration 4 g00907908
Remove bolts (8) from travel pilot valve (4) .
Illustration 5 g00907909
Remove bolts (9) from travel pilot valve (4) .
Remove travel pilot valve (4) .